Manufacture of highly precise surgical instruments as a full-service B2B partner to the medical technology industry
JakuTec Medizintechnik GmbH & Co. KG
Emmingen-Liptingen (Liptingen) · GermanyNew on Amplifa
About JakuTec
JakuTec Medizintechnik GmbH & Co. KG, based in Emmingen-Liptingen (Liptingen) in the district of Tuttlingen, manufactures highly precise surgical instruments as a full-service B2B partner to medical technology companies operating worldwide. The portfolio includes instruments for spine surgery, orthopedics, traumatology, minimally invasive surgery, microsurgery, gastrointestinal surgery and laparoscopy, including forceps, HF instruments, electrodes and rotating instruments. The value chain ranges from product development consulting, design and engineering to CNC turning, automated and manual CNC milling, grinding and induction soldering, as well as surface treatment with barrel polishing, sandblasting, laser marking and electropolishing, plus measuring, ultrasonic cleaning and packaging. Production is carried out as single-part, small-series and batch manufacturing according to customer specifications. More than 60 specialized employees produce over 100,000 surgical instruments per year. The quality management system is certified to DIN EN ISO 13485, with additional orientation toward FDA 21 CFR 820.
- Site
- Emmingen-Liptingen
- Processes
- CNC Turning, CNC milling, Automated CNC milling, Grinding, Induction soldering, Barrel polishing, Sand blasting, Laser marking
- Materials
- CNC turning, CNC milling, Grinding, Induction soldering, Electropolishing, Barrel polishing / sandblasting / laser marking, Ultrasonic cleaning
- Certificates
- DIN EN ISO 13485:2021 / EN ISO 13485:2016 / A11:2021 / ISO 13485:2016, ISO 13485, FDA 21 CFR 820
- Employees
- more than 60
- Industries
- Medical technology, Spine surgery, Orthopedics, Traumatology, Minimally invasive surgery, Microsurgery
Manufacturing processes
CNC turning
Machining of rotationally symmetric instrument components to customer specification.
CNC milling
Manual and automated milling of complex instrument geometries.
Grinding
Fine finishing of instruments to achieve high surface and dimensional accuracy.
Induction soldering
Joining process for cross-assembly connections on surgical instruments.
Electropolishing
Electrochemical smoothing and refinement of instrument surfaces.
Barrel polishing / sandblasting / laser marking
Surface treatment and permanent marking of instruments.
Ultrasonic cleaning
Cleaning of instruments prior to quality inspection and packaging.
Locations
Emmingen-Liptingen (Liptingen)
DEHeadquarters and production
- Lot size
- Single parts, small series, batch production
- CNC lathes
- CNC milling machines (automated and manual)
- Grinding machines
- Induction soldering system
- Barrel polishing machine
- Sandblasting system
- Laser marking laser
- Electropolishing equipment
- Ultrasonic cleaning system
- Measuring equipment
- Packaging system
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC TurningMachining | – | – | – | – | – |
| CNC millingMachining | – | – | – | – | – |
| Automated CNC millingMachining | – | – | – | – | – |
| GrindingMachining | – | – | – | – | – |
| Induction solderingJoining | – | – | – | – | – |
| Barrel polishingSurface | – | – | – | – | – |
| Sand blastingSurface | – | – | – | – | – |
| Laser markingSurface | – | – | – | – | – |
| ElectropolishingSurface | – | – | – | – | – |
| Ultrasonic cleaningSurface | – | – | – | – | – |
| PackagingAssembly | – | – | – | – | – |
| MeasuringInspection | – | – | – | – | – |
| Design / Product development consulting / EngineeringEngineering | – | – | – | – | – |
| Manufacture of instruments for minimally invasive surgery, microsurgery,Assembly | – | – | – | – | – |
Additional services
Quality
Production and distribution of the instruments are carried out under a quality management system certified by DQS Medizinprodukte GmbH to DIN EN ISO 13485:2021 respectively ISO 13485:2016 (Reg. No. 387797, valid until 2027-10-11). The testing technology includes an in-house measuring station within the production process; orientation toward FDA 21 CFR 820 is emphasized on the company website.
| Evidence | Emmingen-Liptingen |
|---|---|
| ISO 13485 | |
| FDA 21 CFR 820 |