Hydraulic cylinders, hydraulic power units up to 3500 bar and bollard systems manufactured in-house in Frechen near Cologne
Jasper Industriehydraulik GmbH & Co. KG
Frechen (Rudolf-Diesel-Straße 10-12)New on Amplifa
About Jasper Industriehydraulik
Jasper Industriehydraulik is a specialist hydraulic and mechanical engineering company based in Frechen near Cologne, established in 1979. The company develops and manufactures hydraulic cylinders – from standard and large-volume cylinders to highly stressed special cylinders – for industry, mining and waste management. Another focus is plant engineering: repair, modernisation and redesign of complete hydraulic systems as well as the construction of hydraulic power units for mobile and stationary use up to 3500 bar. In its own workshop, components are turned, milled, cylindrical-ground and honed; obsolete parts are manufactured individually. The materials used are mainly steel and stainless steel, and also plastics for system components. Customers include industries such as waste management and recycling, the food industry, mining and municipal vehicles. In addition, the company has been manufacturing and servicing hydraulic bollard systems and access control systems for over 30 years and has been a sales and service partner of HÖRMANN since 2018.
- Site
- Frechen
- Processes
- Hydraulic cylinder manufacturing (new production), Repair of hydraulic cylinders and hydraulic systems, Turning, Milling, Cylindrical grinding, Honing, Plant engineering for hydraulic systems (repair, modernisation, redesign, power unit construction), Hose assembly (hydraulic hoses)
- Materials
- Stainless steel, Steel, Plastic
- Certificates
- Particle measurement and final inspection, Pressure and function test on hydraulic test bench, DGUV/UVV inspections, Acceptance and commissioning (works or on site)
- Founded
- 1979
- Industries
- Mobile and industrial hydraulics, Waste management and municipal technology, Food industry, Recyclables and recycling industry, Mining, Access control / anti-terror protection
- 01
Initial and technical consultation
- 02
Project planning and engineering (circuit diagram, CAD, fluid planning,
- 03
Quotation and parts list creation
- 04
Machining: turning, milling, cylindrical grinding, honing
- 05
Hose assembly and pipe bending
- 06
Assembly of power units and cylinders
- 07
Test bench testing, particle measurement and quality inspection
- 08
Painting
- 09
Acceptance and commissioning
- 10
Service, maintenance and DGUV inspections on site
Materials and Processes
Steel
Main material for cylinders, power units, tanks and bollard systems for mobile and stationary applications.
Stainless steel
Used for special cylinders and plant components in the food industry as well as for bollard systems resistant to acids and alkalis.
Plastic
For custom tank shapes and volumes in hydraulic systems.
Locations
Frechen
DEHeadquarters, workshop, manufacturing and warehouse
- Lot size
- One-off and custom production through to series systems
- Materials
- Steel, stainless steel, plastic
- Lathe
- Milling machine
- Pipe bending machines
- Hose assembly
- Hydraulic test bench up to 3500 bar
- Workshop and service vehicles
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Hydraulic cylinder manufacturing (new production)Assembly | – | – | – | – | Stainless steel, Steel |
| Repair of hydraulic cylinders and hydraulic systemsAssembly | – | – | – | – | – |
| TurningMachining | – | – | – | – | Steel, Stainless steel |
| MillingMachining | – | – | – | – | Steel, Stainless steel |
| Cylindrical grindingMachining | – | – | – | – | Steel |
| HoningMachining | – | – | – | – | Steel |
| Plant engineering for hydraulic systems (repair, modernisation, redesign, power unit construction)Assembly | – | – | – | – | Steel, Stainless steel, Plastic |
| Hose assembly (hydraulic hoses)Joining | – | – | – | – | – |
| Pipe bendingForming | – | – | – | – | – |
| Pressure and function testing of hydraulic power units (hydraulic test bench)Testing | – | – | – | – | – |
| Particle measurement and quality inspectionTesting | – | – | – | – | – |
| DGUV inspections (UVV inspections of lifting platforms, hydraulic and bollard systems)Testing | – | – | – | – | – |
| PaintingSurface treatment | – | – | – | – | – |
| On-site assembly and commissioning of hydraulic systemsAssembly | – | – | – | – | – |
| Project planning and engineering of hydraulic systems (circuit diagram, CAD, fluid planning,Engineering | – | – | – | – | – |
| Manufacture of retractable hydraulic bollards and access control systems (ZKS)Assembly | – | – | – | – | Steel, Stainless steel |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Pipe bending machines | – | – | – | – | Frechen |
| Hydraulic test bench | – | – | up to 3500 bar (high-pressure hydraulics) | – | Frechen |
| Lathe | – | – | – | – | Frechen |
| Milling machine | – | – | – | – | Frechen |
| Workshop and service vehicles | – | – | – | – | Mobile assignments |
Additional services
Reference customers
Quality and Testing
Quality assurance is carried out through pressure and function tests on a hydraulic test bench up to 3500 bar, particle measurement and comprehensive quality inspection before acceptance. Overhauls and repairs are documented, including acceptance, at the works or on site.
| Evidence | Frechen |
|---|---|
| Particle measurement and final inspection | |
| Pressure and function test on hydraulic test bench | |
| DGUV/UVV inspections | |
| Acceptance and commissioning (works or on site) |
History
- 1979
Founded as a specialist hydraulic and mechanical engineering company in the greater Cologne region.
- 1990
Development of an in-house hydraulically retractable bollard with external hydraulic power unit; shortly afterwards followed by controls with radio remote control.
- 2018
Jasper becomes a sales and service partner for HÖRMANN bollard systems and access control systems.