Injection-molded parts and assemblies made from thermoplastics and thermosets, including in-house toolmaking, finishing and assembly.
Jauch Plastic GmbH & Co. KG
Villingen-SchwenningenNew on Amplifa
About Jauch Plastic
Jauch Plastic is a company founded in 1964 in Villingen-Schwenningen with 15 employees that manufactures demanding plastic components from 0.5 to 600 grams using the injection molding process. The value chain is carried out entirely in-house: from design to toolmaking with sink and wire EDM through to series production from 100 pieces. Common thermoplastics, thermosets (PF, UP, PUR), high-performance plastics such as PEEK, PVDF, PSU and ETFE as well as glass-, carbon- and steel-fiber-reinforced plastics with up to 60 percent glass fiber content are processed. Multi-component, overmolded and hybrid parts are also produced by injection molding; parts can then be CNC-machined, printed, hot-stamped or laser-marked and assembled into 100%-inspected assemblies. Customers come from mechanical engineering, automotive, medical technology, precision mechanics, consumer goods and the food industry. Since 2020, Dipl.-Ing. Dominik Falk has been the owner and managing director of the company.
- Site
- Villingen-Schwenningen
- Processes
- Plastic injection molding, Multi-component injection molding, Overmolding, Hybrid part injection molding, Milling (CNC), Turning (CNC), Drilling, Grinding
- Materials
- Thermoplastics (common), PVDF – Polyvinylidene fluoride, PEEK – Polyetheretherketone, PSU – Polysulfone, ETFE – Ethylene-tetrafluoroethylene copolymer, Biobased plastics, Food-grade plastics, Flame-retardant plastics
- Certificates
- ISO 9001:2015, ISO 9001
- Founded
- 1964
- Employees
- 15
- Industries
- Mechanical engineering, Automotive, Medical technology, Precision mechanics, Consumer goods, Food industry
- 01
Consulting & Engineering
- 02
Design (3D data, tool design)
- 03
Toolmaking (sink/wire EDM, milling, grinding, polishing)
- 04
Injection molding (including multi-component, overmolding, hybrid parts)
- 05
CNC post-processing (milling, turning, drilling, grinding, polishing)
- 06
Finishing (printing, hot stamping, laser marking)
- 07
Assembly into assemblies including 100% inspection
- 08
Packaging & logistics
Sites
Villingen-Schwenningen
DEHeadquarters, production, toolmaking
- Part weight / size
- 0.5–600 g (injection molding)
- Lot size
- from 100 pieces
- Materials
- Thermoplastics, thermosets, fiber-reinforced plastics
- Injection molding machines (clamping forces up to 2,500 kN)
- Sink EDM machines (Charmille, Maho-Hansen)
- Wire EDM machine Agiecut AB 200D
- CNC universal tool milling machine Hermle UWF 851
- Hot stamping machine
- 3D coordinate measuring machines
- Calibrated measuring microscopes
- Dry silos for granulate storage
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plastic injection moldingPlastics | – | – | 0.5 grams – 600 grams | 100 pieces | Thermoplastics, Thermosets, Reinforced plastics |
| Multi-component injection moldingPlastics | – | – | 600 grams | – | Thermoplastics |
| OvermoldingPlastics | – | – | 600 grams | – | Thermoplastics |
| Hybrid part injection moldingPlastics | – | – | 600 grams | – | Thermoplastics |
| Milling (CNC)Machining | – | – | – | – | Plastic, Steel |
| Turning (CNC)Machining | – | – | – | – | Plastic, Steel |
| DrillingMachining | – | – | – | – | Plastic |
| GrindingMachining | – | – | – | – | Plastic, Steel |
| PolishingSurface | – | – | – | – | Plastic, Steel |
| PrintingSurface | – | – | – | – | Plastic |
| Hot stampingSurface | – | – | – | – | Plastic |
| Laser markingSurface | – | – | – | – | Plastic |
| Joining techniques (joining of individual parts)Joining | – | – | – | – | Plastic |
| Assembly into assemblies including functional and 100% inspectionAssembly | – | – | – | – | Plastic |
| Mold making / toolmaking (injection molding tools)Engineering | – | – | – | – | Steel |
| Sink EDMMachining | – | – | – | – | Steel |
| Wire EDMMachining | – | – | – | – | Steel |
| Design (3D data, tool design)Engineering | – | – | – | – | – |
| 3D measurement / final inspection / 100% inspectionTesting | – | – | – | – | – |
| Initial sample inspection report (EMPB) and SPC monitoringTesting | – | – | – | – | – |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection molding machines | – | – | – | – | Villingen-Schwenningen |
| Sink EDM machine | Charmille (Charmilles) | – | – | 1978 | Villingen-Schwenningen |
| Sink EDM machine | Maho-Hansen | – | – | 1990 | Villingen-Schwenningen |
| Wire EDM machine | Agie Agiecut AB 200D | – | – | 1999 | Villingen-Schwenningen |
| CNC-controlled universal tool milling machine | Hermle UWF 851 | – | – | 1989 | Villingen-Schwenningen |
| Hot stamping machine | – | – | – | 1987 | Villingen-Schwenningen |
| 3D measuring machines (3D coordinate measuring machines) | – | – | – | – | Villingen-Schwenningen |
| Calibrated measuring microscopes | – | – | – | – | Villingen-Schwenningen |
| Wire EDM machines (toolmaking) | – | – | – | – | Villingen-Schwenningen |
| Sink EDM machines (toolmaking) | – | – | – | – | Villingen-Schwenningen |
| Dry silos for granulate storage | – | – | – | – | Villingen-Schwenningen |
Additional services
Quality
Quality begins with design for manufacturability and in-house toolmaking; raw materials are stored in dry silos under climate-optimized conditions. 3D measuring machines have long been used in final inspection, and upon request also 100% inspection with complete batch documentation; initial sample inspection reports (EMPB) and SPC monitoring via a CAQ system are standard.
| Evidence | Villingen-Schwenningen |
|---|---|
| ISO 9001 |
History
- 1964
Founded as "Jauch & Beisheim Kunststoffverarbeitung und Formenbau" in Obereschach by Wilfried Jauch and H. P. Beisheim
- 1967
Construction of the first own company building at today's location
- 1969
Wilfried Jauch takes over all company shares
- 1976
Renaming to "Jauch Plastic Wilfried Jauch Kunststoffverarbeitung und Formenbau"
- 1978
Introduction of EDM technology in toolmaking (sink EDM machine Charmille)
- 1980
Expansion building of approx. 1,500 m²
- 1987
Purchase of a hot stamping machine
- 1989
Entry into CNC technology with Hermle UWF 851
- 1990
Expansion of toolmaking with sink EDM machine Maho-Hansen
- 1994
First certification according to DIN EN ISO 9002 by TÜV Südwest
- 1994
Patent for an overmolded, moisture-tight winding spool
- 1999
Introduction of wire EDM technology (Agiecut AB 200D)
- 2001
Reorganization as Jauch Plastic OHG
- 2006
Commissioning of a photovoltaic system
- 2020
Dipl.-Ing. Dominik Falk becomes owner and managing director