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JCT – Fertigung

Components and systems for sample gas conditioning, emissions and process gas analysis from Wiener Neustadt

JCT Logo

JCT Analysentechnik GmbH

Werner-Heisenberg-Straße 4, 2700 Wiener Neustadt, AustriaNew on Amplifa

1992Founded
Location: headquarters, production and sales
ISO 9001 and ISO 14001:2015Certifications
up to 1800 °CSample gas extraction at process temperatures
up to 315 °CHeating of gas extraction probes

About JCT Analysentechnik

JCT Analysentechnik GmbH was founded in 1992 in Wiener Neustadt by a group of specialists with more than 20 years of experience in gas analysis technology. The company manufactures components for sample gas conditioning such as heated gas extraction probes, heated sample gas lines (heated hoses), gas coolers, converters and accessories as well as complete gas analysis systems, among others for continuous emissions monitoring (CEMS) and process gas analysis. Manufacturing takes place at the headquarters in Wiener Neustadt (Austria) in an expanded production facility; materials used include corrosion-resistant stainless steel as well as plastics such as PVDF and PA. The services range from planning and design through manufacturing to on-site commissioning as well as service, repair and support of the measuring systems. Customers served worldwide include companies from the chemical and petrochemical industries, the pulp and paper industry, the semiconductor industry, technical gases, the iron and steel industry as well as authorities, institutes, gas analyzer manufacturers and system integrators.

Site
Wiener Neustadt
Processes
Manufacturing of high-quality heated hoses (heated sample gas lines), Manufacturing of complete gas analysis systems, e.g. for emissions monitoring (CEMS) and process, Manufacturing of condensate/metering pumps (JSR-25, delivery rate approx. 290 ml/h or 12 ml/h), Planning and design of sample gas conditioning systems, On-site commissioning of systems, Service, repair and maintenance of emissions and process measuring systems, Sample gas conditioning, CEMS systems (emissions monitoring)
Materials
Stainless steel (corrosion-resistant, tubes, heat exchangers, fittings), PVDF (heat exchangers, hose fittings), PA (corrugated hose for heated sample gas lines), Fluoropolymer (membrane coating), Aluminum (sealed housings), Carbon (converter filling material), Molybdenum (molybdenum-containing converter filling material), Silicon (micromechanical chip for thermal conductivity detector)
Certificates
ISO 9001, ISO 14001:2015, ISO 14001
Founded
1992
Industries
Chemical industry, Petrochemicals, Pulp and paper industry, Semiconductor industry, Technical gases, Iron and steel industry
  1. 01

    Planning and design of sample gas conditioning

  2. 02

    Manufacturing of components and systems

  3. 03

    Assembly and on-site commissioning

  4. 04

    Service, repair and support of the measuring systems

Materials and Processes

V2A

Stainless steel (corrosion-resistant)

Used in tubes, heat exchangers and fittings for corrosive sample gases, e.g. in the heated adapter tube JHPF.

PVDF

PVDF

Material for heat exchangers and hose fittings in sample gas compressor coolers.

PA

PA (polyamide)

Corrugated hose material for the heated sample gas lines JH3F/JH3FR.

FP

Fluoropolymer

Membrane coating of the liquid stop JAF-1 with semipermeable membrane (fine filter 0.1 µm).

Al

Aluminum

Sealed housings, e.g. in the thermal conductivity detector FTC110-TRA.

C/Mo

Carbon / Molybdenum

Converter filling material of the NO2-to-NO sample gas converter JNOX.

Si

Silicon

Micromechanical chip in the thermal conductivity detector FTC110-TRA.

Locations

Standort Wiener Neustadt

Wiener Neustadt

AT

Headquarters, production and sales

Materials
Stainless steel, PVDF, PA, aluminum

Products and Assemblies

JES-301 Heated Gas Extraction Probe
JES-301 Heated Gas Extraction ProbeSample gas conditioning · Emissions and process monitoring
JES-370 DENOX Gas Extraction Probe
JES-370 DENOX Gas Extraction ProbeSample gas probe · Emissions monitoring (SCR/DENOx)
JCE-2 Ex Sample Gas Compressor Cooler
JCE-2 Ex Sample Gas Compressor CoolerSample gas conditioning · Ex zones
HT-41/HT-42 Temperature Controllers with Limiter Function
HT-41/HT-42 Temperature Controllers with Limiter FunctionControl technology · heated sample gas lines

Inside the production

JCT Gas Sampling Team
JCT Gas Sampling Team
JES-360 Gas Extraction Probe with Prefilter Backflushing
JES-360 Gas Extraction Probe with Prefilter Backflushing
Sample Gas Compressor Cooler JCT-5
Sample Gas Compressor Cooler JCT-5
JCM Sample Gas Peltier Cooler
JCM Sample Gas Peltier Cooler
CEMS Brochure
CEMS Brochure

Industries

Chemical industryPetrochemicalsPulp and paper industrySemiconductor industryTechnical gasesIron and steel industryEnvironmental monitoring / authorities and institutesGas analyzer manufacturers and system integratorsUniversities and collegesMarine applicationsMetal industry (heat treatment)chemical industrytechnical gasesenvironmental monitoring/authorities and institutesuniversities/colleges

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering––––Stainless steel, PVDF, PA
Manufacturing of high-quality heated hoses (heated sample gas lines)Engineering––––PA, Stainless steel
Manufacturing of complete gas analysis systems, e.g. for emissions monitoring (CEMS) and processEngineering––––Stainless steel
Engineering315 °C probe/filter temperature–––Stainless steel
Engineering––––Stainless steel
Engineering––––PVDF, Stainless steel
Engineering––––Carbon, Molybdenum
Engineering––––Fluoropolymer, PVDF
Manufacturing of condensate/metering pumps (JSR-25, delivery rate approx. 290 ml/h or 12 ml/h)Engineering––––PVDF
Planning and design of sample gas conditioning systemsEngineering–––––
On-site commissioning of systemsAssembly–––––
Service, repair and maintenance of emissions and process measuring systemsTesting–––––
Engineering––––Aluminum

Additional services

Sample gas conditioningCEMS systems (emissions monitoring)Process gas analysisPlanningManufacturingOn-site commissioningService, repair and support of measuring systemsManufacturing of heated hoses

Quality

JCT Analysentechnik is certified to ISO 9001 and also maintains a certified environmental management system in accordance with ISO 14001:2015. The products are safeguarded with electronic temperature controllers, overtemperature shutdown and temperature status contacts.

EvidenceWiener Neustadt
ISO 9001
ISO 14001

History

  1. 1992

    Foundation of JCT Analysentechnik GmbH by a group of specialists with over 20 years of experience in gas analysis technology

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