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JDC – Fertigung

Belt tensioning machines, automatic separator shafts and hydraulic nuts for recoiling slit coil strip

JDC Logo

JDC International GmbH

Zug (Switzerland) · Japan (Production JDC, Inc.)New on Amplifa

1968Founding of JDC, Inc. Japan
2012Founding of JDC International GmbH Switzerland
1,500+Installed belt tensioning machines
0.2–15.0 mmProcessable coil thicknesses

Technical solutions for slitting lines

JDC International GmbH, headquartered in Zug, is the exclusive distributor of machines for coil processing manufactured by JDC, Inc. in Japan. The product range includes belt tensioning machines (BELTBRIDLE, BELTBRIDLE OMEGA TYPE, RB21, RB21 OMEGA TYPE), automatic and manual separator shafts (SEALEX, AUTOSEALEX, HYDEX, AUTOHYDEX), hydraulic nuts (3KNUT) and accessories such as endless special belts, solid lubricants and liquid paraffin. The machines recoil longitudinally slit coils without scratching – from a sheet thickness of 0.2 mm, and from 0.1 mm for silicon and electrical steel. The design combines Japanese technology with European know-how. JDC supports customers in designing new slitting lines, in revamping existing lines, in on-site commissioning including staff training, and in after-sales service. Customers are supplied in Europe, Eastern Europe, the Middle East, Africa, North, Central and South America, Canada and India.

Site
Zug
Processes
Belt tensioning machines (BELTBRIDLE, BELTBRIDLE OMEGA TYPE, RB21, RB21 OMEGA TYPE) for, Automatic separator shafts (SEALEX, AUTOSEALEX – pneumatic tubeless, 0.2–4.0 mm), Hydraulic separator shafts (HYDEX, AUTOHYDEX, 0.2–15.0 mm), Hydraulic nut 3KNUT, Design (new development of slitting lines), Consultancy, Revamping of existing production lines, Commissioning incl. onsite training
Materials
Silicon steel / electrical steel, ferrous coils, non-ferrous coils, Silicon / electrical steel, Ferrous coils (steel strip), Non-ferrous metal coils
Founded
2012 (JDC
Industries
Steel processing / slitting lines, Strip coating and cutting, Electrical / silicon steel, Metal industry (non-ferrous and stainless steel strip)
  1. 01

    Engineering/Design in Zug

  2. 02

    Manufacturing by JDC, Inc. Japan

  3. 03

    Sales and consulting

  4. 04

    Commissioning and on-site training

  5. 05

    Revamping and after-sales service

Materials and applications

Si-Stahl

Silicon / electrical steel

Very thin material (0.1–1.0 mm) that must be recoiled without scratching in slitting lines.

Fe

Ferrous coils (steel strip)

Processed from 0.2 mm thickness in the belt tensioning machines.

NFe

Non-ferrous metal coils

Sensitive surfaces that are recoiled without scratches or marks.

Locations

Standort Zug

Zug

CH

Sales, administration, engineering and consulting

Standort Japan (JDC, Inc.)

Japan (JDC, Inc.)

JP

Production of the machines

  • BELTBRIDLE / BELTBRIDLE OMEGA TYPE
  • RB21 / RB21 OMEGA TYPE
  • SEALEX / AutoSealEx
  • HYDEX / AutoHydex
  • 3KNUT

Products and assemblies

BELTBRIDLE – belt tensioning machine
BELTBRIDLE – belt tensioning machineMechanical engineering · Coil processing
BELTBRIDLE OMEGA TYPE
BELTBRIDLE OMEGA TYPEMechanical engineering · Coil processing
RB21 – belt tensioning machine
RB21 – belt tensioning machineMechanical engineering · Coil processing
RB21 OMEGA TYPE
RB21 OMEGA TYPEMechanical engineering · Coil processing
SEALEX – pneumatic separator shaft
SEALEX – pneumatic separator shaftAir expansion · 0.2–4.0 mm
AutoSealEx – automatic separator shaft
AutoSealEx – automatic separator shaftAir expansion · 0.2–4.0 mm
HYDEX – hydraulic separator shaft
HYDEX – hydraulic separator shaftHydraulics · 0.2–15.0 mm
AutoHydex – automatic separator shaft
AutoHydex – automatic separator shaftHydraulics · 0.2–15.0 mm
3KNUT – hydraulic nut
3KNUT – hydraulic nutMachine component · Coil processing
Endless special belts BELTS
Endless special belts BELTSWear part · Belt tensioning machines
Solid lubricant SOLBAR
Solid lubricant SOLBARAccessories · Coil processing
Liquid paraffin PARAX
Liquid paraffin PARAXAccessories · Coil processing

Inside the production

JDC – Technical solutions for slitting lines
JDC – Technical solutions for slitting lines
Principle of belt tensioning machines
Principle of belt tensioning machines
Operating principle: tension, hydraulic pressure and water cooling
Operating principle: tension, hydraulic pressure and water cooling
Design of new slitting lines
Design of new slitting lines
Consulting (consultancy)
Consulting (consultancy)
Revamping of existing production lines
Revamping of existing production lines
On-site commissioning
On-site commissioning

Industries

Steel processing / slitting linesStrip coating and cuttingElectrical / silicon steelMetal industry (non-ferrous and stainless steel strip)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Belt tensioning machines (BELTBRIDLE, BELTBRIDLE OMEGA TYPE, RB21, RB21 OMEGA TYPE) forForming––––ferrous coils, non-ferrous coils, silicon steel / electrical steel
Automatic separator shafts (SEALEX, AUTOSEALEX – pneumatic tubeless, 0.2–4.0 mm)Engineering––––thin coils (0.2–4.0 mm)
Hydraulic separator shafts (HYDEX, AUTOHYDEX, 0.2–15.0 mm)Engineering––––thin and thick coils (0.2–15.0 mm)
Hydraulic nut 3KNUTEngineering–––––
Design (new development of slitting lines)Engineering–––––
ConsultancyEngineering–––––
Revamping of existing production linesEngineering–––––
Commissioning incl. onsite trainingEngineering–––––
After-sales serviceEngineering–––––
Spare parts / accessories: endless special belts (BELTS), solid lubricant SOLBAR, liquidSurface–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Belt tensioning machine (BELTBRIDLE)JDC, Inc., Japan BELTBRIDLE / BELTBRIDLE OMEGA TYPE–Coil thickness from 0.2 mm–Factory production Japan
Belt tensioning machine (RB21)JDC, Inc., Japan RB21 / RB21 OMEGA TYPE–Coil thickness from 0.2 mm–Factory production Japan
Pneumatic tubeless air-expansion separator shaftJDC, Inc., Japan SEALEX / AutoSealEx–Coil thickness 0.2–4.0 mm–Factory production Japan
Hydraulic separator shaftJDC, Inc., Japan HYDEX / AutoHydex–Coil thickness 0.2–15.0 mm–Factory production Japan
Hydraulic nutJDC, Inc., Japan 3KNUT–––Factory production Japan

Additional services

DesignConsulting (consultancy)RevampingCommissioning (commissioning onsite)Staff trainingAfter-sales service

History

  1. 1968

    Founding of JDC, Inc. in Japan; since then, more than 1,500 belt tensioning machines have been installed in slitting lines of leading line builders worldwide.

  2. 2012

    Founding of JDC International GmbH in Zug (Switzerland) as the exclusive distributor of the machines manufactured in Japan.

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