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Jena-Optronik – Fertigung

Develops and manufactures star sensors, rendezvous and docking sensors as well as space cameras at the Jena site.

Jena-Optronik Logo

Jena-Optronik GmbH

07745 JenaNew on Amplifa

1991/1992Founded
approx. 250Employees
2.000 m²Cleanroom space in Jena
12 sensors/weekASTRO CL production capacity
HRB 201.869, Amtsgericht JenaRegister number

About Jena-Optronik

Jena-Optronik GmbH from Jena is a space industry company with around 250 employees and a subsidiary of Airbus Defence and Space. The company develops, manufactures and tests opto-electronic sensors: star sensors of the ASTRO family (ASTRO APS, ASTRO APS3, ASTRO CL, ASTRO XP), rendezvous and docking sensors (RVS, RVS 3000, µRVS, LiDAR), cameras and camera systems (ASTROtir, ASTROhead Cam, ASTRO XP Cam, SSA Sensor Suite, ASTROlas, MUATS) as well as Ground Support Equipment such as the star stimulators OSI and OSPS and the Unit Tester. The products orient satellites, probes and spacecraft in LEO, MEO, HEO and GEO orbits and are used, among other things, for Artemis/Orion, Copernicus, MEV missions and ISS resupply. Production takes place in Jena on 2.000 m² of cleanroom space; the ASTRO CL is produced at a capacity of twelve sensors per week. Customers are space agencies and satellite system companies in Europe, Japan, the USA and Canada, including NASA, ESA, JAXA, Boeing, Maxar, Airbus Defence and Space, OHB and Northrop Grumman.

Site
Jena
Processes
Development, manufacturing and testing of star sensors (ASTRO APS, ASTRO APS3, ASTRO CL, ASTRO XP), Manufacturing of opto-electronic sensors, space optics & electronics, Cleanroom manufacturing, Development and manufacturing of rendezvous/docking sensors (RVS, RVS 3000, µRVS, LiDAR), Development and manufacturing of cameras and camera systems (ASTROtir, ASTROhead Cam, ASTRO XP Cam,, Manufacturing and testing of Ground Support Equipment (star stimulators OSI, OSPS, Unit Tester) for, Ground Support Equipment / test laboratories (OSI, OSPS, Unit Tester), Adjustment and alignment of star sensors
Materials
Radiation-hardened CMOS detectors (System-on-Chip), InGaAs detectors, Microbolometer detectors, Catoptric optics made of low-expansion material
Certificates
DIN EN 9100:2018, EN 9100 (DIN EN 9100:2018)
Founded
1991/1992
Employees
approx. 250
Industries
Space / New Space, Earth observation / Copernicus, Telecommunications & navigation (satellites), exploratory/astronautical spaceflight (Moon, Mars), Space debris removal / in-orbit logistics, Satellite protection / Space Situational Awareness
  1. 01

    Development and design

  2. 02

    Cleanroom manufacturing

  3. 03

    Adjustment and alignment

  4. 04

    Testing (incl. OSI, OSPS, Unit Tester)

  5. 05

    Ground Support Equipment and test laboratories

Processes & Technologies

SoC

Radiation-hardened CMOS detectors (System-on-Chip)

Basis of the ASTRO star sensors for high radiation hardness and low power consumption.

InGaAs

InGaAs detectors

Used in ASTROlas and MUATS for laser detection and optical communication.

BSW

Microbolometer detectors

Detector technology of the thermal imaging camera ASTROtir without active cooling.

katoptrisch

Catoptric optics made of low-expansion material

Mirror optics free of chromatic aberrations with high thermal stability.

Sites

Standort Jena

Jena

DE

Headquarters: development, manufacturing, production

Part weight / size
historical: up to 150 kg (MIRKA), Ø 1 m
Lot size
ASTRO CL: 12 sensors/week
Materials
Radiation-hardened CMOS, InGaAs, microbolometer
  • 2.000 m² cleanroom space
  • Optical Sky Stimulator (OSI)
  • Optical Star Pattern Stimulator (OSPS)
  • ASTRO APS Unit Tester (19-inch rack)

Components & Products

Star sensor ASTRO APS
Star sensor ASTRO APSCMOS detector technology · Space
Star sensor ASTRO CL for small satellites
Star sensor ASTRO CL for small satellitesRadiation-hardened manufacturing · New Space
Star sensor ASTRO XP (0.1 arcsecond class)
Star sensor ASTRO XP (0.1 arcsecond class)Catoptric optics · Science/Earth observation
Rendezvous and docking sensor RVS 3000
Rendezvous and docking sensor RVS 3000LiDAR · ISS resupply/on-orbit servicing
Camera ASTROhead Cam
Camera ASTROhead CamRadiation-hardened multi-purpose camera · On-orbit servicing
Thermal imaging camera ASTROtir
Thermal imaging camera ASTROtirMicrobolometer · Space
Laser hazard detector ASTROlas
Laser hazard detector ASTROlasLaser detection · SSA
Ground Support Equipment (OSI/OSPS)
Ground Support Equipment (OSI/OSPS)Star stimulators · Testing
MUATS Acquisition and Tracking Sensor
MUATS Acquisition and Tracking SensorLaser communication · ESA ARTES 4.0

Inside the production

Artemis-1/Orion with ASTRO APS star sensors © NASA
Artemis-1/Orion with ASTRO APS star sensors © NASA
We are space © NASA/JPL-Caltech
We are space © NASA/JPL-Caltech
space for success © Copernicus Sentinel data (2015)/ESA
space for success © Copernicus Sentinel data (2015)/ESA
Seeing the Earth from Jena © Copernicus Sentinel data (2015)/ESA
Seeing the Earth from Jena © Copernicus Sentinel data (2015)/ESA
On a mission for you © DLR
On a mission for you © DLR
Precision drives the universe © ESA–ATG Medialab
Precision drives the universe © ESA–ATG Medialab

Industries

Space / New SpaceEarth observation / CopernicusTelecommunications & navigation (satellites)exploratory/astronautical spaceflight (Moon, Mars)Space debris removal / in-orbit logisticsSatellite protection / Space Situational AwarenessLaser communication

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development, manufacturing and testing of star sensors (ASTRO APS, ASTRO APS3, ASTRO CL, ASTRO XP)Engineering–1 m (historical product MIRKA,150 kg (historical product MIRKA)12 sensors per week (ASTRO CL,–
Manufacturing of opto-electronic sensors, space optics & electronicsAssembly–––––
Cleanroom manufacturingAssembly–––––
Development and manufacturing of rendezvous/docking sensors (RVS, RVS 3000, µRVS, LiDAR)Engineering–––––
Development and manufacturing of cameras and camera systems (ASTROtir, ASTROhead Cam, ASTRO XP Cam,Engineering–––––
Manufacturing and testing of Ground Support Equipment (star stimulators OSI, OSPS, Unit Tester) forTesting–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cleanroom production area–12.000 m² cleanroom space–Jena
Optical Sky Stimulator (OSI, test equipment for star sensors)Jena-Optronik OSI / OSI-TV–––Jena
Optical Star Pattern Stimulator (optical test system for star sensors)Jena-Optronik OSPS / OSPS-TV–––Jena
Unit Tester (AOCS test system with power supply and industrial PC in a 19-inch rack)Jena-Optronik ASTRO APS Unit Tester–––Jena

Additional services

Ground Support Equipment / test laboratories (OSI, OSPS, Unit Tester)Adjustment and alignment of star sensorsDevelopment, manufacturing and testing of opto-electronic sensorsDesign/development of custom optics and electronics

Reference customers

NASAESAJAXAAirbus Defence and SpaceOHBBoeingMaxarNorthrop GrummanLockheed MartinMitsubishi Electric (MELCO)DirecTVSierra Space (Dream Chaser)Axiom SpaceAstroscaleIntelsat (mission-related IS-901/IS-1002)

Quality

Jena-Optronik GmbH is certified to DIN EN 9100:2018. Production and testing take place at the Jena site, among other things on 2.000 m² of cleanroom space with in-house test equipment (OSI, OSPS, Unit Tester).

EvidenceJena
EN 9100 (DIN EN 9100:2018)

History

  1. 1970er

    Origins at VEB Carl Zeiss Jena; first space developments (multispectral camera MKF-6), first star sensors in the early 1980s.

  2. 1991/1992

    Founding of Jena-Optronik GmbH by Deutsche Aerospace (today Airbus Defence and Space) and Jenoptik; commercially active from April 1992.

  3. 1996

    Installation of the Earth remote sensing instrument MOMS-2P on the MIR space station.

  4. 1997

    Maiden flight of the micro return capsule MIRKA led by Jena-Optronik; RVS prototype used during the Shuttle-MIR docking (STS-84/86).

  5. 1999

    First contracts for ASTRO 15 star sensors with customers from Japan and the USA; maiden flight 2003.

  6. 2000

    Launch of the scientific small satellite mission CHAMP.

  7. 2001

    Launch of the ESA science mission INTEGRAL with the Jena-Optronik anticoincidence system (ACS).

  8. 2005

    Jena-Optronik becomes a 100% subsidiary of JENOPTIK AG.

  9. 2006

    Boeing Supplier of the Year (for ASTRO 15).

  10. 2007

    EADS Astrium Master Supplier 2007.

  11. 2008

    First ATV 'Jules Verne' docks with the ISS using Jena-Optronik RVS sensors (RVS TGM/VDM).

  12. 2010

    Sale to the EADS subsidiary Astrium (predecessor of Airbus Defence and Space).

  13. 2013

    Maiden flight of the ASTRO APS on board Alphasat.

  14. 2015

    Inauguration of the new company building (Jena21).

  15. 2016-2020

    Multiple Maxar Supplier Excellence Awards.

  16. 2019/2020

    ASTROhead Cam on board the Northrop Grumman Mission Extension Vehicles MEV-1 and MEV-2.

  17. 2020

    Thuringian Innovation Award for the ASTRO XP; introduction of the ASTRO CL.

  18. 2022

    Artemis-1/Orion mission with ASTRO APS star sensors; Test Readiness Review (TRR) certified for the ASTRO XP.

  19. 2025

    NASA recognition for the contribution to Artemis I (September 2025).

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