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Jet Aviation – Fertigung

Business aviation service provider: FBO, Maintenance, VVIP Completions, Government Programs, Charter and Aircraft Management at around 50 locations

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Jet Aviation

Basel · Dusseldorf · Zürich · Geneva · Vienna · Amsterdam + approx. 40 further locations worldwideNew on Amplifa

1967Founded in Basel
over 5,000Employees
approx. 50Locations worldwide
over 100Aircraft in the charter fleet
over 45Part-145 approvals with national aviation authorities

About Jet Aviation

Jet Aviation is a globally active provider of business aviation services with the headquarters of its first site in Basel, Switzerland, where the company opened its first hangars in 1967. At the Basel site, the portfolio includes VVIP Completions (interior outfitting of business aircraft) with Design Studio, Engineering and Certification (Part 21J, Part 21G, Part 145) as well as Line and Base Maintenance. In Advanced Manufacturing, the company produces spare parts and special tools based on OEM data, including reverse engineering using CMM technology, heat treatment, CASA-certified TIG welding across five metal groups (including titanium and nickel) as well as surface treatments such as Alodining, Anodizing and painting. Further business areas are FBO services (Ground Handling, fueling incl. SAF), Aircraft Management, Charter (fleet of over 100 aircraft), Aircraft Sales, Avionics workshops, Government Programs with Special Missions modifications as well as Staffing. With more than 5,000 employees from over 80 nationalities and around 50 locations in Europe, the Americas, Asia-Pacific and the Middle East, Jet Aviation serves business aviation customers, from government and military programs to VVIP and Aeromedical applications.

Site
Basel
Processes
Base & Line Maintenance (Fixed Wing), Structural Repairs / Sheet Metal & Composites, Advanced Manufacturing (Reverse Engineering via CMM, Model Creation, Manufacturing under CASA, Heat Treatment of Materials, Steels & Alloys, Welding, TIG across five metal groups (CASA-certified welders), Material Coatings and Surface Treatments (Two-Pack Painting, Alodining, Anodizing), NDT (Eddy Current, Dye Penetrant, Mag Particle), Media Blasting (plastic and wet grit)
Materials
Steels and Alloys (Heat Treatment), Titanium (TIG-Welding), Nickel (TIG-Welding), Titanium, Nickel Alloys, Steels and Alloys, Sheet Metal & Composites
Certificates
ISO 9001, ISO 9100, ISO 9110, ISO 14001, OHSAS 18001, IS-BAH Stage 2 (Miami-Opa Locka), ISO 9100 (EN 9100), Part 145 (45+ authorities), Part 21J / 21G, EASA / EMAR / CASA / DASA
Founded
1967
Employees
over 5,000
Industries
Business Aviation, Military/Government Programs, Emergency Services/Aeromedical, Law Enforcement, Yacht & Luxury (VVIP), Rotary Wing (Helicopters)
  1. 01

    Design & Engineering (Part 21J)

  2. 02

    Certification (Part 21G)

  3. 03

    Manufacturing (Sheet Metal, Upholstery, Cabinet Shops)

  4. 04

    Painting & Surface Treatment

  5. 05

    Installation & Integration (Part 145)

  6. 06

    Testing & Calibration (NDT, Calibration Laboratory)

  7. 07

    Maintenance & AOG Support

Materials & Processes

Ti

Titanium

TIG-welded by CASA-certified welders, including for structural repairs and special parts.

Ni

Nickel Alloys

Processed in TIG welding and in Advanced Manufacturing for aviation components.

St

Steels and Alloys

Used in heat treatment and in the manufacture of structural elements and high-end aerospace components.

Comp

Sheet Metal & Composites

Structural repairs and manufacture of sheet metal and composite components.

Locations

Standort Basel

Basel

CH

Completions, Maintenance, Design Studio, 7 hangars, first site

Materials
Titanium, Nickel, Steels/Alloys, Composites
  • Sheet Metal Shops
  • Upholstery Shops
  • Cabinet Shops
  • Finishing & Integration Shop
  • Production Center
  • Wheel & Tire Shop
  • Paint Shop
  • Calibration Laboratory
  • Instrument Shop
  • Emergency Equipment Shop
  • Battery Shop
  • NDT

Düsseldorf

DE

FBO (20 years in operation)

Zürich

CH

FBO incl. Fueling

Geneva

CH

FBO, Aircraft Management

Vienna

AT

FBO

Amsterdam

NL

FBO, SAF fueling

Singapore (Seletar)

SG

FBO, Maintenance, Airbus ACJ Service Center

Cairns

AU

Avionics Workshop, Maintenance

  • UV Laser Wire Marker
  • NiCad Battery Shop
  • Radio Workshop
  • Instrument Workshop

Services & Components

VVIP aircraft cabin
VVIP aircraft cabinCompletions · Business Aviation
Business Jet Maintenance
Business Jet MaintenanceLine & Base Maintenance · Fixed Wing
Pilatus PC-24
Pilatus PC-24Maintenance & Modification · Government Programs

Inside the production

Gulfstream Business Jet
Gulfstream Business Jet
Manufacturing and service site Basel
Manufacturing and service site Basel
Workshop & Hangar
Workshop & Hangar
FBO operations
FBO operations

Industries

Business AviationMilitary/Government ProgramsEmergency Services/AeromedicalLaw EnforcementYacht & Luxury (VVIP)Rotary Wing (Helicopters)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Base & Line Maintenance (Fixed Wing)Assembly–––––
Structural Repairs / Sheet Metal & CompositesAssembly––––Titanium, Nickel Alloys, Steels and Alloys
Advanced Manufacturing (Reverse Engineering via CMM, Model Creation, Manufacturing under CASAMachining––––Steels, Alloys, Titanium, Nickel
Heat Treatment of Materials, Steels & AlloysHeat Treatment––––Steels, Alloys
Welding, TIG across five metal groups (CASA-certified welders)Joining––––Titanium, Nickel, Steels/Alloys
Material Coatings and Surface Treatments (Two-Pack Painting, Alodining, Anodizing)Surface–––––
NDT (Eddy Current, Dye Penetrant, Mag Particle)Testing–––––
Media Blasting (plastic and wet grit)Surface–––––
Full Aircraft Painting / Paint ShopSurface–––––
Avionics Repair & Overhaul (HF/VHF/UHF, Weather Radar, Autopilot, GPS, Transponder/DME)Testing–––––
NiCad Battery Shop / Emergency Power Supply OverhaulTesting–––––
Laser Wire Marking / Repair & Manufacture of Wiring Harnesses (UV Laser Wire Marker)Joining–––––
Instrument Workshop (gyroscopic instruments, Pitot/Static, Fuel Qty, calibration)Testing–––––
Rotor Blade Repair & OverhaulAssembly–––––
Systems Integration (FLIR, ECM etc.) / Special Missions ModificationsEngineering–––––
VIP Cabin Refurbishment / VVIP Completions (Design, Engineering, Certification, Interior ProductionAssembly–––––
Sheet Metal Shops / Upholstery Shops / Cabinet Shops / Finishing & Integration Shop (BaselAssembly–––––
Wheel & Tire Shop / Wheels and BrakesTesting–––––
Calibration Laboratory / Instruments & ComponentsTesting–––––
Emergency, Safety & Life Support Equipment (Shop)Testing–––––
Engines & APU (Repair/Overhaul)Assembly–––––
AI Drone InspectionsTesting–––––
Pre-Purchase InspectionsTesting–––––
Medevac ConfigurationEngineering–––––
In-house IFE & CMS System (Inflight Entertainment / Cabin Management)Engineering–––––
Design & Engineering Specialized Aircraft Modifications / Mission System Integrations (GovernmentEngineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
UV Laser Wire Marker––––Cairns, Australia
CMM Technology (Reverse Engineering)–––––

Additional services

Aircraft ManagementAircraft Sales & AcquisitionCharter (fleet of over 100 aircraft)Completions/VVIP interior outfittingFBO (Ground Handling, Fueling, Hangar, Catering)Maintenance (Line & Base, AOG, Aftermarket)Avionics Repair & Sales (Cairns)Government Programs & Special MissionsStaffing (Permanent/Temporary Placement, Payroll)Medevac configurationPaintingSAF & Book & ClaimPre-Purchase InspectionsAdvanced ManufacturingEngineering & Certification (Part 21J/21G/145)

Reference customers

RAAF (Royal Australian Air Force)French Navy (PC-24)New South Wales Police ForceNautilus AviationFLIR (Recognized Supplier Agreement Australia/NZ)

Quality & Certifications

Jet Aviation holds ISO 9001, 9100, 9110, 14001 and OHSAS 18001 certifications and has Part 145 approvals with more than 45 national aviation authorities, approvals for over 60 aircraft types and more than 300 Supplemental Type Certificates. Test categories include NDT (Eddy Current, Dye Penetrant, Mag Particle), a calibration laboratory as well as AI drone inspections.

EvidenceBasel
ISO 9001
ISO 9100 (EN 9100)
ISO 9110
ISO 14001
OHSAS 18001
Part 145 (45+ authorities)
Part 21J / 21G
EASA / EMAR / CASA / DASA

History

  1. 1967

    Opening of the first hangars in Basel, Switzerland

  2. 1977

    Start of interior outfitting (Completions) of business aircraft

  3. 1994

    30 years of Jet Aviation Staffing (according to anniversary news)

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