Contract manufacturing of plastic profiles by extrusion and injection-moulded parts from 1 g to 1,500 g in Alsbach-Hähnlein.
JM Kunststofftechnik GmbH
Alsbach-HähnleinNew on Amplifa
About JM Kunststofftechnik
JM Kunststofftechnik is a contract manufacturer of plastic parts founded in 1999 by industrial foreman Jürgen Merschroth and based in Alsbach-Hähnlein, Hesse. On a 3,000 m² production floor, the family business, now in its second generation, produces plastic profiles by extrusion as well as injection-moulded parts from under one gram to 1,500 grams, including 2K injection moulding and vertical overmoulding. Materials processed include rigid and flexible PVC, TPE, POM, ABS, PP and PP GF, PE, PA and PTFE, both virgin material and recyclate, also food-safe grades in accordance with EU 10/2011 and FDA. In addition to series production, the company offers consulting, design for manufacturability, 3D-print prototyping, toolmaking via partners, as well as the takeover and climate-controlled storage of existing tools. Customers come from the automotive industry, window industry, camper outfitting, furniture manufacturing, electrical engineering, food and medical technology; shipping is carried out worldwide.
- Site
- Alsbach-Hähnlein
- Processes
- Profile extrusion, Injection moulding, 2K injection moulding (two-component), Vertical overmoulding, 3D printing (prototyping), Toolmaking (at partner toolmakers), Tool takeover, storage and production from existing tools, Consulting, design and design for manufacturability
- Materials
- Rigid PVC, Flexible PVC, TPE, POM, ABS, PP, PP GF (glass-fibre reinforced), PE
- Certificates
- ISO 9001:2015
- Founded
- 1999
- Employees
- 25+
- Industries
- Automotive industry, Window industry, Camper outfitting, Furniture manufacturing, Electrical engineering, Food technology
- 01
Consulting & Design
- 02
Prototyping via 3D Printing
- 03
Toolmaking / Tool Takeover & Storage
- 04
Injection Moulding / Profile Extrusion
- 05
Series Production & Global Shipping
Plastics and Processes
Rigid PVC / Flexible PVC
Extrusion of profiles such as cable ducts and finishing trim as well as injection moulding, as virgin material and recyclate.
TPE (Thermoplastic Elastomers)
Soft-elastic profiles and parts, among other things for seals.
POM
Stiff, dimensionally stable engineering plastic for precision injection-moulded parts.
ABS
Tough standard material for injection-moulded parts.
PP / PP GF
Polypropylene, also glass-fibre reinforced, for technical parts and profiles.
PE
Polyethylene for profiles and injection-moulded parts.
PA
Polyamide for durable technical components.
PTFE
Highly chemically and thermally resistant plastic for demanding applications.
Food-Safe Plastics (EU 10/2011, FDA)
Grades approved for food contact with conformity documents, also in detectable variants.
Recyclate Grade
Processing of recyclates as an alternative to virgin material.
Location
Alsbach-Hähnlein
DEProduction and Administration
- Lot size
- Small series to large volumes (injection moulding); small quantities (extrusion)
- Materials
- PVC, TPE, POM, ABS, PP, PP GF, PE, PA, PTFE
- 4 extrusion lines
- 12 injection moulding machines (40–500 t clamping force)
- Vertical injection moulding machines for overmoulding
- 3D printers for prototyping
Parts
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Profile extrusionPlastics | – | – | – | small quantities possible (standard | Rigid PVC, Flexible PVC, TPE, POM, ABS, PP, PP GF, PE, PA, PTFE |
| Injection mouldingPlastics | – | – | under 1 g – 1,500 g | small series – large volume | Rigid PVC, Flexible PVC, TPE, POM, ABS, PP, PP GF, PE, PA, PTFE |
| 2K injection moulding (two-component)Plastics | – | – | under 1 g – 1,500 g | – | – |
| Vertical overmouldingPlastics | – | – | under 1 g – 1,500 g | – | – |
| 3D printing (prototyping)Additive | – | – | – | very small quantities | – |
| Toolmaking (at partner toolmakers)Engineering | – | – | – | – | – |
| Tool takeover, storage and production from existing toolsPlastics | – | – | – | – | – |
| Consulting, design and design for manufacturabilityEngineering | – | – | – | – | – |
| Manufacturing of food-safe parts in accordance with EU 10/2011 / FDAPlastics | – | – | – | – | food-safe plastics in accordance with EU 10/2011, food-safe plastics in accordance with FDA |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Extrusion line | – | 4 | – | – | Alsbach-Hähnlein |
| Injection moulding machine | – | 12 | Clamping force 40 to 500 tonnes | – | Alsbach-Hähnlein |
| Vertical injection moulding machine (overmoulding) | – | – | – | – | Alsbach-Hähnlein |
| 3D printer (prototyping) | – | – | – | – | Alsbach-Hähnlein |
Additional services
Quality
The manufacturing and distribution of plastic parts are certified to ISO 9001:2015 (TÜV Rheinland Cert GmbH, Reg. No. 01 100 2500789). Processes are documented; traceability extends down to the material batch.
| Evidence | Alsbach-Hähnlein |
|---|---|
| ISO 9001:2015 |
History
- 1999
Founded by industrial foreman Jürgen Merschroth (injection moulding).
- 2007
Takeover of an established extrusion operation (built in 1972); profile extrusion is added.
- 2025
Initial certification to ISO 9001:2015 (TÜV Rheinland, valid until 04.11.2028).