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Jörn – Fertigung

Development and production of custom rubber-metal elements and rubber molded parts from prototype to high-volume series

Jörn Logo

Jörn GmbH

Waiblingen/Hohenacker · RöthenbachNew on Amplifa

110 yearsExperience in elastomer technology (with Allgummi)
1–100,000 unitsIn-house series production
120,000 NmMax. transmittable torque of the coupling elements
2 locationsWaiblingen/Hohenacker and Röthenbach

About Jörn GmbH

Jörn GmbH, based in Waiblingen/Hohenacker, specializes in the development and manufacture of rubber-metal elements and rubber molded parts. Together with its 100% subsidiary allgummi GmbH & Co. KG in Röthenbach, the company pools 110 years of experience in elastomer technology. The portfolio includes slotted bushings, flange bushings, O-bearings (OH/OV/OX), conical, V and X bearings, rubber compression springs, layered springs, coupling elements, bump stops, as well as smart rubber mounts with integrated sensor technology and condition monitoring systems. Services range from analysis, design, material selection and construction to tool and prototype manufacturing and in-house series production of 1 to 100,000 units; high-volume series are realized through a Europe-wide partner network. Customer industries include agricultural machinery and agricultural technology, commercial vehicles and buses, construction machinery, rail vehicles, bicycles and cargo bikes, marine technology and maritime, defense, and mechanical and plant engineering. The quality management system is certified to ISO 9001:2015.

Site
Waiblingen
Processes
Rubber molded parts / rubber-metal elements manufacturing (vulcanization), Analysis & design, material selection, construction, Tool making, Prototype manufacturing, Testing and quality assurance, Development (analysis & design, material selection, construction), Testing, Quality assurance
Materials
Rubber, Metal, Rubber-Metal Elements (Vulcanization), Rubber/Elastomer
Certificates
ISO 9001:2015
Industries
Agricultural machinery & agricultural technology, Commercial vehicles & buses, Construction machinery & special vehicles, Rail vehicles, Bicycles & cargo bikes, Marine technology & maritime
  1. 01

    Analysis & Design

  2. 02

    Material Selection

  3. 03

    Construction

  4. 04

    Tool Making

  5. 05

    Prototype Manufacturing

  6. 06

    Testing

  7. 07

    Quality Assurance

  8. 08

    Series Production (Vulcanization)

  9. 09

    Logistics

Materials & Processes

Vulkanisation

Rubber-Metal Elements (Vulcanization)

Production of rubber molded parts and rubber-metal elements from 1 to 100,000 units.

Gummi

Rubber/Elastomer

Material for bearings, bushings, springs and coupling elements for vibration isolation.

Metall

Metal

Load-bearing and mounting components of the rubber-metal elements, e.g. rolled inner tubes and insert rings.

Locations

Waiblingen/Hohenacker

DE

Headquarters

Lot size
1–100,000 units
Materials
Rubber, Metal

Röthenbach

DE

Subsidiary allgummi GmbH & Co. KG – manufacturing and consulting for rubber-metal parts and rubber molded articles

Lot size
1–100,000 units
Materials
Rubber, Metal

Components & Products

Slotted bushing
Slotted bushingVulcanization · Agricultural, commercial vehicle and rail vehicle technology
Flange bushing
Flange bushingVulcanization · Commercial vehicles, rail vehicles
Coupling elements / torque couplings
Coupling elements / torque couplingsVulcanization · Construction machinery, agricultural machinery
O-bearings (OH/OV/OX)
O-bearings (OH/OV/OX)Vulcanization · Agricultural and commercial vehicle technology
Smart rubber mounts with sensor technology
Smart rubber mounts with sensor technologyVulcanization · Rail vehicles, wind energy

Inside the production

Rubber-metal bearings
Rubber-metal bearings
Application: agricultural machinery & agricultural technology
Application: agricultural machinery & agricultural technology
Application: rail vehicles
Application: rail vehicles
Application: marine technology & maritime
Application: marine technology & maritime

Industries

Agricultural machinery & agricultural technologyCommercial vehicles & busesConstruction machinery & special vehiclesRail vehiclesBicycles & cargo bikesMarine technology & maritimeDefense & securityMechanical & plant engineeringWind energy

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Rubber molded parts / rubber-metal elements manufacturing (vulcanization)Plastics–––1 unit – 100,000 unitsRubber, Metal
Analysis & design, material selection, constructionEngineering–––––
Tool makingEngineering–––––
Prototype manufacturingEngineering––––Rubber, Metal
Testing and quality assuranceTesting–––––

Additional services

Development (analysis & design, material selection, construction)Tool makingPrototype manufacturingTestingQuality assuranceLogisticsSmall and medium series production (1 to 100,000 units)High-volume series production via partner networkSmart rubber mounts with sensor technologyCondition monitoring systems

Quality

The quality management of Jörn GmbH and allgummi is certified to ISO 9001:2015 by DQS GmbH; the services include testing and quality assurance throughout the entire development and production process.

EvidenceWaiblingen/HohenackerRöthenbach
ISO 9001:2015

History

  1. Together with its 100% subsidiary Allgummi, the company pools 110 years of experience in elastomer technology.

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