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Falter Maschinenbau – Fertigung

Manufacture of machine parts and plant components as well as refurbishment of crushing plants for the quarrying industry

Falter Maschinenbau Logo

Johann Peter Falter Maschinenbau oHG

Birkenau / ReisenNew on Amplifa

Over 110 yearsExperience in plant and special-purpose machinery
Birkenau / ReisenLocation

About us

Johann Peter Falter Maschinenbau oHG is a traditional company with over 110 years of experience in plant and special-purpose machinery engineering, based in Birkenau/Reisen, Hesse. The company manufactures spare and wear parts such as wear bushes, main shafts, shaft, intermediate and piston bearing plates, top bearing bushes and main axle nuts, as well as complex components for heavy machinery. Its core business is the maintenance and refurbishment of crushing plants, in particular the complete reconditioning of used gyratory crushers, general overhauls of drive units and gearboxes, and the reconditioning of housing parts after crack formation. In terms of production technology, robotic deposition welding as well as turning and grinding of worn cone carrier seats, top part cones and main shafts are used, supplemented by pressing off and shrink-fitting of cone carriers. Design is carried out in-house in CAD in 2D and 3D; in addition, the company maintains its own spare parts warehouse with traded goods such as ball bearings, couplings and chain wheels. A key focus is the quarrying industry, which relies on the company's services.

Site
Birkenau
Processes
Plant & machinery engineering, Assembly work, Design CAD in 2D & 3D, Repair & reconditioning, Robotic deposition welding, Machining of worn cone carrier seats and top part cones, Turning and grinding for the reconditioning of main shafts, Manufacture of spare and wear parts (wear bushes, main shafts, bearing plates,
Materials
Steel, Cast
Certificates
ISO 9001
Industries
Quarrying industry, Heavy machinery engineering
  1. 01

    Design (CAD in 2D & 3D)

  2. 02

    Robotic deposition welding

  3. 03

    Turning and grinding

  4. 04

    Assembly

  5. 05

    Repair & general overhaul of plants and drive units

  6. 06

    Supply of traded goods via own spare parts warehouse

Materials & Processes

Stahl

Steel

Machining of worn cone carrier seats and top part cones as well as reconditioning of main shafts by turning and grinding.

Guss

Cast

Reconditioning of housing parts after crack formation.

Locations

Standort Birkenau / Reisen

Birkenau / Reisen

DE

Head office / Production

Materials
Steel, Cast
  • Robotic deposition welding system
  • Lathes
  • Grinding machines
  • CAD/3D design

Manufacturing Examples

Ball bearings
Ball bearingsTraded goods · Quarrying industry
Couplings
CouplingsTraded goods · Quarrying industry
Coupling assemblies
Coupling assembliesTraded goods · Quarrying industry
Chain wheels
Chain wheelsTraded goods · Quarrying industry
V-belts
V-beltsTraded goods · Quarrying industry
Shaft seals
Shaft sealsTraded goods · Quarrying industry

Inside the production

Quarry material
Quarry material
Manganese mining and processing technology
Manganese mining and processing technology

Industries

Quarrying industryHeavy machinery engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plant & machinery engineeringAssembly–––––
Assembly workAssembly–––––
Design CAD in 2D & 3DEngineering–––––
Repair & reconditioningAssembly–––––
Robotic deposition weldingJoining–––––
Machining of worn cone carrier seats and top part conesMachining––––Stahl
Turning and grinding for the reconditioning of main shaftsMachining––––Stahl
Manufacture of spare and wear parts (wear bushes, main shafts, bearing plates,Machining–––––
General overhauls of drive units and gearboxesAssembly–––––
Reconditioning of housing parts after crack formationAssembly––––Guss
Pressing off and shrink-fitting of cone carriersJoining–––––
Maintenance of crushing plants / reconditioning of used gyratory crushersAssembly–––––

Additional services

Assembly workPlant & machinery engineeringRepair & reconditioningDesign (CAD in 2D & 3D)Traded goods / spare parts procurementRobotic deposition weldingTurning and grindingManufacture of spare and wear partsGeneral overhauls of drive units and gearboxesReconditioning of housing partsPressing off and shrink-fitting of cone carriersMaintenance of crushing plantsComplete reconditioning of used gyratory crushers

Reference customers

Sandvik

Quality

The company relies on state-of-the-art technology, qualified skilled personnel, maximum reliability and its own spare parts warehouse. Certificates are not listed on the website.

EvidenceBirkenau / Reisen
ISO 9001

History

  1. Traditional company with over 110 years of experience in plant and special-purpose machinery engineering.

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