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Schäfer Pipe Connections – Fertigung

Pipe connection elements and push-in systems for hydraulics, compressed air and temperature control from Hungen

Schäfer Pipe Connections Logo

Johannes Schäfer vorm. Stettiner Schraubenwerke GmbH & Co. KG

Stettiner Str. 3, 35410 HungenNew on Amplifa

3rd generationFamily business
> 60 yearsExperience in connection technology
Hungen (Hesse)Headquarters and manufacturing
up to 350 barOperating pressure hydraulic push-in systems
Pipe Ø 4–42 mmFitting sizes

About us

Johannes Schäfer vorm. Stettiner Schraubenwerke GmbH & Co. KG, based in Hungen (Hesse), develops, manufactures and distributes pipe connection elements and components for fluid technology applications – already in its third generation and with more than 60 years of product and market experience in connection technology. The portfolio comprises hydraulic push-in systems (STH-C, STH-P up to 350 bar), compressed air push-in systems (SDF, SDV up to 15,5 bar), temperature control and low-pressure systems (SKO, STH-C-ALS) as well as standardised cutting ring, sealing cone and weld-on fittings according to DIN EN ISO 8434, test ports for brake systems and check valves. Products are manufactured in steel, brass and aluminium, partly with chromium-6-free surface protection or phosphating; seals made of NBR, FPM and polyamide tubing according to DIN 74324 are used. In addition to series production, the company develops special solutions and custom parts – from design through manufacturing and single-part assembly to packaging and shipping – and supports customers with consulting, CAD data and handling training. Customer industries include in particular hydraulics, compressed air brake systems in commercial vehicle construction, as well as temperature control and cooling.

Site
Hungen
Processes
Manufacture of pipe connection elements and fittings (cutting ring, sealing cone,, Manufacture of connection parts (design, manufacturing, single-part assembly, packaging,, Concept development / engineering of connection solutions, provision of drawings and, Quality inspection: measurement of components, determination of coating thicknesses, verification, Surface protection (chromium 6 free; phosphating), Pipe connection elements and components for fluid technology, Push-in systems for hydraulics (STH-C, STH-P), Push-in systems for compressed air (SDF, SDV)
Materials
Steel, Steel (surface protection chromium 6 free), Steel phosphated, Brass, Aluminium, Spring steel (stainless steel), Polyamide (tubing), NBR (O-ring)
Certificates
ISO 9001:2015, IATF 16949:2016, ISO 14001:2015
Industries
Fluid technology, Hydraulics, Compressed air brakes/Commercial vehicles, Temperature control/Cooling, Vehicle construction
  1. 01

    Concept development and engineering (drawings, CAD data)

  2. 02

    In-house design of connection parts

  3. 03

    Manufacturing

  4. 04

    Surface protection

  5. 05

    Single-part assembly

  6. 06

    Quality inspection

  7. 07

    Packaging and shipping

  8. 08

    Consulting, training and handling training

Materials and Surfaces

St

Steel

Standard material for hydraulic push-in systems and fittings, chromium-6-free protected or phosphated.

CuZn

Brass

Material of the compressed air push-in systems SDF/SDV as well as of fittings and check valves.

Al

Aluminium

Used for custom parts such as hose connectors in the fuel system and as a tubing material.

PA 11/PA 12

Polyamide (tubing)

Tubing material according to DIN 74324 for compressed air brake systems, pipe diameters 4–12 mm.

NBR/FPM

Elastomers (O-rings)

Sealing materials for sealing cone and weld-on fittings.

Chrom 6 frei

Surface protection

Chromium-6-free coating of steel fittings for compressed air and hydraulic applications.

Location

Standort Hungen

Hungen

DE

Headquarters, development, manufacturing, sales

Materials
Steel, brass, aluminium
  • CNC machining (manufacture of connection parts)
  • Quality measuring room (component measurement, coating thickness determination)

Components and Systems

Push-in system STH-C (hydraulics, 350 bar, steel)
Push-in system STH-C (hydraulics, 350 bar, steel)Push-in system · Hydraulics
Piping assembly (hydraulics/compressed air)
Piping assembly (hydraulics/compressed air)Pipe connection · Fluid technology
Product mosaic of push-in systems and fittings
Product mosaic of push-in systems and fittingsPipe connection elements · Fluid technology
Connection technology component
Connection technology componentPipe connection · Fluid technology
Technical drawing of a connection element
Technical drawing of a connection elementEngineering · Fluid technology

Inside the production

CNC machining in production
CNC machining in production
Quality measurement of components
Quality measurement of components
Know-how in connection technology
Know-how in connection technology
Expertise in development and manufacturing
Expertise in development and manufacturing

Industries

Fluid technologyHydraulicsCompressed air brakes/Commercial vehiclesTemperature control/CoolingVehicle construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of pipe connection elements and fittings (cutting ring, sealing cone,Joining––––Steel, Brass, Aluminium
Manufacture of connection parts (design, manufacturing, single-part assembly, packaging,Assembly–––––
Concept development / engineering of connection solutions, provision of drawings andEngineering–––––
Quality inspection: measurement of components, determination of coating thicknesses, verificationTesting–––––
Surface protection (chromium 6 free; phosphating)Surface––––Steel

Additional services

Pipe connection elements and components for fluid technologyPush-in systems for hydraulics (STH-C, STH-P)Push-in systems for compressed air (SDF, SDV)Push-in systems for temperature control/cooling (SKO)Cutting ring and sealing cone fittings ISOCustom parts and special solutions fittingsTest ports for brake systemsCheck valvesCAD data provisionDevelopment of concepts from idea to series introductionConsulting, training, handling training

Quality

A certified quality management system (ISO 9001, IATF 16949, ISO 14001) forms the basis of quality assurance. Using modern measuring technology, components are measured, coating thicknesses are determined and the correct assembly of individual parts is verified.

EvidenceHungen
ISO 9001:2015
IATF 16949:2016
ISO 14001:2015

Tradition

  1. Company managed as a family business in its third generation

  2. More than 60 years of product and market experience in connection technology for hydraulics and compressed air

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