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Bernbacher – Fertigung

Bavarian family business that has been producing pasta from durum wheat, spelt and whole grain in Hohenbrunn since 1898.

Bernbacher Logo

Josef Bernbacher & Sohn GmbH & Co. KG

Lise-Meitner-Straße 5, 85662 Hohenbrunn (DE) · Delivery and loading address: Ernst-Heinkel-Ring 1, 85662 Hohenbrunn (DE)New on Amplifa

1898Founded
120Employees
ca. 30,000 t/yearPasta production volume
30,000 m²Site area Hohenbrunn
5th generationFamily leadership

About Bernbacher

Josef Bernbacher & Sohn GmbH & Co. KG is a family-run pasta manufacturer based in Hohenbrunn near Munich. Emerging from a bakery founded in 1898, the company today produces around 30,000 tonnes of pasta per year. The product range includes egg pasta (Die Guten), egg-free durum wheat pasta (Bella Pasta), whole grain, spelt and organic spelt pasta as well as Nockerlgrieß (soup semolina), pasta sauces and pesto. The process spectrum ranges from dough preparation and shaping to steaming of instant pasta, drying and packaging in film, paper, cartons and plastic big bags. In 2013 the factory moved into a new building on a 30,000 m² site in Hohenbrunn; the site also houses the administration, an in-house laboratory for incoming goods inspection and a factory outlet. The product range is stocked in more than 2,000 supermarkets across Bavaria, including at REWE.

Site
Hohenbrunn
Processes
Dough preparation (pasta manufacturing), Shaping of pasta, Steaming of instant pasta, Drying of pasta, Packaging of pasta in film, paper, cartons and plastic big bags, Packaging of semolina products in paper-plastic composites, Manufacture of pasta with and without egg, sauces, pesto and Swabian noodles (Spätzle), Factory outlet
Materials
Durum wheat semolina, Whole grain durum wheat semolina, Spelt semolina, Organic spelt semolina from organic farming, Fresh eggs / egg products
Certificates
EU Organic (Regulation (EU) 2018/848), Naturland, cibus.trace Egg, IFS Food 8 (Higher Level, unannounced), KAT system participation, ISO 50001:2018 (Energy Management), IFS Food 8 (Higher Level), ISO 50001, EU Organic (2018/848)
Founded
1898
Employees
120
Industries
Food / pasta manufacturing, Food retail (FMCG grocery), Food retail (grocery retail, more than 2,000 supermarkets across Bavaria)
  1. 01

    Incoming goods inspection in the in-house laboratory

  2. 02

    Dough preparation

  3. 03

    Shaping

  4. 04

    Steaming (instant pasta only)

  5. 05

    Drying

  6. 06

    Packaging

  7. 07

    Distribution via grocery retail and factory outlet

Raw Materials & Processes

HW

Durum wheat semolina

Basis for Bella Pasta egg-free pasta and the Nockerlgrieß soup semolina.

HW-VK

Whole grain durum wheat semolina

Raw material for whole grain pasta with a fine nutty flavour.

DI

Spelt semolina

Used for spelt pasta with a high vitamin and mineral content.

DI-BIO

Organic spelt semolina from organic farming

Bavarian raw material for organic spelt pasta in accordance with the EU Organic Regulation.

EI

Fresh eggs / egg products

Gives the egg pasta (Die Guten) fullness and bite firmness; cibus.trace and KAT certified.

Sites

Standort Hohenbrunn (Lise-Meitner-Straße 5)

Hohenbrunn (Lise-Meitner-Straße 5)

DE

Production, administration, in-house laboratory, factory outlet

Materials
Durum wheat semolina, whole grain, spelt, organic spelt, egg products

Products

Egg pasta Die Guten
Egg pasta Die GutenDough preparation, shaping, drying · Food retail
Bella Pasta durum wheat pasta
Bella Pasta durum wheat pastaDough preparation, shaping, drying · Food retail
Whole grain pasta
Whole grain pastaDough preparation, shaping, drying · Food retail
Spelt and organic spelt pasta
Spelt and organic spelt pastaDough preparation, shaping, drying · Food retail

Inside the production

Egg pasta with quality from Bavaria
Egg pasta with quality from Bavaria
Durum wheat pasta with quality from Bavaria
Durum wheat pasta with quality from Bavaria
Pasta factory Hohenbrunn
Pasta factory Hohenbrunn
Factory outlet in Hohenbrunn
Factory outlet in Hohenbrunn
Bernbacher Pesto
Bernbacher Pesto
Family business in its 5th generation
Family business in its 5th generation

Industries

Food / pasta manufacturingFood retail (FMCG grocery)Food retail (grocery retail, more than 2,000 supermarkets across Bavaria)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Dough preparation (pasta manufacturing)Food production–––––
Shaping of pastaFood production–––––
Steaming of instant pastaFood production–––––
Drying of pastaFood production–––––
Packaging of pasta in film, paper, cartons and plastic big bagsFood production–––––
Packaging of semolina products in paper-plastic compositesFood production–––––
Manufacture of pasta with and without egg, sauces, pesto and Swabian noodles (Spätzle)Food production–––––

Additional services

Factory outletFactory toursOwn production and brokerage activities (pasta)In-house laboratory / quality assurance

Reference customers

REWE (REWE Organic Spelt Spaghetti, according to Naturland certificate)

Quality & Certificates

During incoming goods inspection, samples are continuously taken and analysed in the in-house laboratory before the raw materials enter production. Production and distribution are certified according to IFS Food 8 (Higher Level, unannounced audit).

EvidenceHohenbrunn
IFS Food 8 (Higher Level)
ISO 50001
EU Organic (2018/848)
Naturland
cibus.trace Egg
KAT system participation

History

  1. 1898

    Josef Bernbacher founds a bakery; the warm oven air is used to dry ribbon pasta.

  2. 1912–1926

    Expansion and relocation from Haidhausen to Trudering.

  3. 1935

    The entire factory moves to Tassiloplatz.

  4. 1948

    400 tonnes of pasta per month; first radio advertising.

  5. 1960

    First production of fresh egg pasta; market leadership in Bavaria.

  6. 1991

    Reiner Willmann and Anton Bernbacher take over the company management.

  7. 2012–2013

    After 16 months of construction, one of Europe's most modern pasta factories is built; relocation to Hohenbrunn.

  8. 2018

    Leadership in the 5th generation by Tobias Willmann.

  9. 2021

    Switching of spelt and whole grain pasta to paper packaging.

  10. 2023

    125th anniversary.

  11. 2026

    Installation of e-charging stations for employees.

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