Special-purpose machinery manufacturing for the rubber and automotive supply industries, as well as contract manufacturing in machining and sheet metal processing
Josef L. Rameckers Maschinenfabrik GmbH & Co. KG
Nettetal (Berger Feld 3-5)New on Amplifa
Machinery manufacturing and contract manufacturing from Nettetal
Josef L. Rameckers Maschinenfabrik GmbH & Co. KG, based in Nettetal on the Lower Rhine, has been active in special-purpose machinery manufacturing since 1962. Its core competence lies in machinery and systems for the rubber and automotive supply industries, including vulcanization systems, infrared, hot-air and microwave systems as well as cutting and bonding technology. In addition to special-purpose machinery manufacturing, the company offers contract manufacturing of individual parts, assemblies and complete machines: CNC machining (milling, turning, sawing, also 5-axis), sheet metal processing with laser cutting and laser welding, bending, rolling and swivel bending, painting, control cabinet construction as well as final assembly and commissioning. The materials processed are primarily steel, stainless steel and aluminium. The company has had its own development center since 2014 and, since 2018/2019, the Rameckers sheet metal center with a laser welding robot cell and photovoltaic system. Around 60 employees cover the entire value chain from design with 3D CAD to worldwide service.
- Site
- Nettetal
- Processes
- Laser cutting, Laser welding (TruLaser Weld 5000 robot cell), MIG/MAG welding, TIG welding, Bending (press brakes), Swivel bending, Rolling (plate rolling), Sawing (band saws, CNC Kaltenbach circular saw)
- Materials
- Steel, Stainless steel, Aluminium, Rubber (for vulcanization systems), Plastic profiles (chipless cutting), Sheet metal up to 25 mm, Rubber, Plastic profiles
- Certificates
- ISO 9001
- Founded
- 1962
- Employees
- approx. 60
- Industries
- Rubber industry, Automotive supply industry, Tire industry, Packaging industry, Solar energy/photovoltaics, Electronics/semiconductors
- 01
Design and development (3D CAD, electrical planning, programming)
- 02
Sheet metal processing (laser cutting, laser welding, bending, rolling,
- 03
Machining (sawing, turning, milling, conventional and CNC/5-axis)
- 04
Welding (TIG, MIG/MAG)
- 05
Painting and coating
- 06
Control cabinet construction including project planning and PLC programming
- 07
Final assembly and commissioning
- 08
Worldwide service
Materials and processes
Steel
For laser cutting up to 25 mm thickness, laser welding, welding and machining.
Stainless steel
Processed in laser cutting, laser welding (TruLaser Weld 5000) and manual welding processes.
Aluminium
For sheet metal processing, laser and welding processes as well as machining.
Sheet metal up to 25 mm
Maximum material thickness for laser cutting in the sheet metal center.
Rubber
Process material for vulcanization, microwave and hot-air systems in the rubber industry.
Plastic profiles
Chipless cutting of plastic profiles as an application area.
Nettetal site
Nettetal
DEHead office, manufacturing (machining, sheet metal processing, assembly, pilot plant), development center (since 2014),
- Lot size
- Prototypes to large series (contract manufacturing); prototypes and small series
- Materials
- Steel, stainless steel, aluminium
- TruLaser 3030 fiber (Trumpf flatbed laser, up to 25 mm)
- TruLaser Weld 5000 laser welding robot cell (Trumpf)
- TruBend 5130 press brake (Trumpf, 3230 mm, 130 t)
- Swivel bending machine (RAS)
- Plate rolling machines
- CNC circular saw (Kaltenbach, automated)
- Band saws
- CNC lathe (DMG MORI)
- CNC lathe with bar feeder (Mazak)
- 5-axis machining center / CNC milling machines
- Photovoltaic system on the sheet metal center
Components and products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser cuttingMachining | – | – | – | – | Steel, Stainless steel, Aluminium, Sheet metal up to 25 mm thickness |
| Laser welding (TruLaser Weld 5000 robot cell)Joining | – | – | – | – | Steel, Stainless steel, Aluminium |
| MIG/MAG weldingJoining | – | – | – | – | Steel, Stainless steel, Aluminium |
| TIG weldingJoining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Bending (press brakes)Forming | – | 3230 mm (bending length) | – | – | Sheet metal |
| Swivel bendingForming | – | – | – | – | Sheet metal |
| Rolling (plate rolling)Forming | – | – | – | – | Sheet metal |
| Sawing (band saws, CNC Kaltenbach circular saw)Machining | – | – | – | Small series – Large series | Metals |
| CNC turningMachining | – | – | – | – | Metals |
| CNC milling (5-axis)Machining | – | – | – | – | Metals |
| Conventional turning and millingMachining | – | – | – | – | Metals |
| Painting / decorative coatings / corrosion-protective, cathodic, impregnatingSurface treatment | – | – | – | – | Metals |
| Control cabinet construction including project planning, PLC programming and acceptance testingAssembly | – | – | – | – | – |
| Final assembly, commissioning and international serviceAssembly | – | – | – | – | – |
| Special-purpose machinery manufacturing (vulcanization systems, cutting and bonding technology)Engineering | – | – | – | Prototypes/small series | – |
| Development with 3D CAD, electrical planning, CAM programming and simulationEngineering | – | – | – | – | – |
| Infrared systems (NIR, medium- and long-wave emitters; batch, continuous and wide systems)Engineering | – | – | – | – | – |
| Hot-air systems (gas or electrically heated, fresh/recirculated air, compact, continuous systems,Engineering | – | – | – | – | – |
| Microwave systems (magnetron 915/2450 MHz, solid-state 2400–2500 MHz, 500 W–10 kW, batch andEngineering | – | Product width up to 1000 mm and more | – | – | – |
| Microwave hot plasma systems (surface activation, heating up to 5,000 K)Engineering | – | – | – | – | – |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Laser cutting machine (flatbed laser) | Trumpf TruLaser 3030 fiber | – | Large formats; material thickness up to 25 mm | – | Nettetal |
| Laser welding robot cell / high-accuracy robot | Trumpf TruLaser Weld 5000 | – | – | 2018 | Nettetal (sheet metal center) |
| Press brake | Trumpf TruBend 5130 | – | Bending length 3230 mm, press force 130 t | – | Nettetal |
| Press brakes (various) | – | – | – | – | Nettetal |
| Swivel bending machine | RAS | – | – | – | Nettetal |
| Plate rolling machines | – | – | – | – | Nettetal |
| CNC circular saw | Kaltenbach | – | Small and large series automated | – | Nettetal |
| Band saws | – | – | – | – | Nettetal |
| CNC lathe | DMG MORI | – | – | – | Nettetal |
| CNC lathe with bar feeder | Mazak | – | – | – | Nettetal |
| 5-axis machining center / CNC milling machines | – | – | – | – | Nettetal |
Additional services
Reference customers
Quality
Manufacturing takes place on a modern machine park with CAM-supported programming and simulation as well as high repeatability accuracy in laser welding. Certifications are not listed on the website.
| Evidence | Nettetal |
|---|---|
| ISO 9001 |