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MEISSNER – Fertigung

Engineering, construction and commissioning of plants for the chemical and explosives industries.

MEISSNER Logo

Josef Meissner GmbH & Co. KG

Cologne (headquarters) · Bergisch Gladbach-Immekeppel (research site)New on Amplifa

1926Founded
>600Plants commissioned
HRA 5739, AG CologneCommercial register

About Josef Meissner

Josef Meissner GmbH & Co. KG is an engineering company founded in 1926, family-run in its third generation and headquartered in Cologne. The company plans, supplies, erects and commissions complete chemical plants, partial plants and plant complexes – with in-house process know-how for cellulose products (cellulose ethers, nitrocellulose, linters processing), nitroaromatics (MNT, DNT, MNB), formaldehyde and derivatives, synthetic resins, explosives and explosives disposal including delaboration and high-pressure water jet technology. The processes are developed in the company's own laboratories and pilot plants at the research site Immekeppel (Bergisch Gladbach) and are continuously advanced. More than 600 successfully commissioned plants worldwide, including for customers such as BASF, Bayer and DOW, attest to this experience. The offering is complemented by licensing, modernization of existing plants and training of customer personnel.

Site
Köln
Processes
Plant construction / engineering, supply, erection and commissioning of complete chemical plants, Research & Development (laboratories and pilot plants), Licensing of processes, Basic engineering and detail engineering of plants (including 3D CAD plant planning), Procurement & supply of plant components, Erection & commissioning of plants (including pre-assembly in the in-house workshop for pilot, Modernization and conversion of existing plants, Cellulose ether production (CMC, MC, HEC, HPC etc.) – plants
Materials
Cellulose ethers (CMC, MC, HEC, HPC etc.), Nitrocellulose (NC), Chemical-grade alpha cellulose, Mononitrotoluene (MNT), Dinitrotoluene (DNT), Mononitrobenzene (MNB), Mononitrochlorobenzene (MNCB), Formaldehyde
Founded
1926
Industries
Chemical industry, Explosives industry, Paint and coatings industry, Plastics/polyurethane chemistry, Defence/munitions
  1. 01

    Research & Development

  2. 02

    Licensing

  3. 03

    Engineering (Basic & Detail)

  4. 04

    Procurement & Supply

  5. 05

    Erection & Commissioning

  6. 06

    Modernization of Existing Plants

  7. 07

    Training of Customer Personnel

Processes & Products

CE

Cellulose ethers (CMC, MC, HEC, HPC)

Plants for etherification of alkali cellulose for thickeners, film formers and stabilizers in many industries.

NC

Nitrocellulose (NC)

Continuous nitration with acid recovery and modern refiner technology for civilian and military grades.

MNT

Mononitrotoluene (MNT)

Nitration plants with loop reactors, dynamic separators and compact wash units.

DNT

Dinitrotoluene (DNT)

Two-stage nitration with capacity of up to 50 t/h in one line as a precursor for polyurethanes.

MNB

Mononitrobenzene (MNB)

Adiabatic process with tubular reactor to minimize by-product formation.

FA

Formaldehyde & Derivatives (UFC, Hexamine, Pentaerythritol)

Plants based on silver or metal oxide catalyst processes including fully continuous pentaerythritol production.

RHE

Synthetic resins (alkyd, polyester, phenolic, epoxy and polyurethane resins)

Polycondensation, polymerization and polyaddition plants of the RHE product group including EPV sampling valve and online analytics.

EX

Explosives (TNT, HMX, RDX, PETN, NG)

Complete production plants including acid and wastewater treatment as well as further processing into Composition B, Octol and plastic explosives.

INIT

Primary explosives (lead azide, lead styphnate, tetrazene)

Plants for the production of primary explosives and initiators.

EN

Explosives disposal

Delaboration, water jet washing and cutting with high-pressure water jet up to calibre 203 mm, TNT regeneration and burning ovens.

Sites

Cologne

DE

Headquarters/main administration

  • In-house workshop (pre-assembly)

Bergisch Gladbach-Immekeppel

DE

Research site (laboratories/pilot plants)

  • Laboratory facilities
  • Pilot plants/pilot-scale plants

Plants & Equipment

Complete chemical plant
Complete chemical plantPlant construction · Chemical industry
Project engineers in engineering
Project engineers in engineeringEngineering · Plant construction
Plant equipment (procurement)
Plant equipment (procurement)Procurement & supply · Plant construction
Erection & commissioning
Erection & commissioningErection · Plant construction
Modernized existing plant
Modernized existing plantModernization · Plant construction
Laboratory and pilot plant
Laboratory and pilot plantR&D · Research site
Process license
Process licenseLicensing · Plant construction

Inside the production

Plant construction for the chemical industry
Plant construction for the chemical industry
3D CAD plant planning
3D CAD plant planning
Excerpt from the international customer base
Excerpt from the international customer base

Industries

Chemical industryExplosives industryPaint and coatings industryPlastics/polyurethane chemistryDefence/munitions

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plant construction / engineering, supply, erection and commissioning of complete chemical plantsEngineering–––––
Research & Development (laboratories and pilot plants)Engineering–––––
Licensing of processesEngineering–––––
Basic engineering and detail engineering of plants (including 3D CAD plant planning)Engineering–––––
Procurement & supply of plant componentsEngineering–––––
Erection & commissioning of plants (including pre-assembly in the in-house workshop for pilotErection–––––
Modernization and conversion of existing plantsEngineering–––––
Cellulose ether production (CMC, MC, HEC, HPC etc.) – plantsEngineering––––Cellulose, Caustic soda, Chloroacetic acid, Chloromethane
Nitrocellulose production (NC) – continuous nitration, acid recovery,Engineering––––Cellulose, Sulfuric acid, Nitric acid
Linters processing (mechanical cleaning, caustic soda boiling, bleaching)Engineering––––Cotton linters, Caustic soda, Bleaching agents
Mononitrotoluene (MNT) plants with loop reactors, dynamic separators and compact wash unitsEngineering––––Toluene, Nitric acid, Sulfuric acid
Dinitrotoluene (DNT) plants, two-stage nitration, capacity up to 50 t/h in one lineEngineering––––Toluene, MNT, Nitric acid, Sulfuric acid
Mononitrobenzene (MNB) plants using an adiabatic process with tubular reactorEngineering––––Benzene, Nitric acid, Sulfuric acid
Formaldehyde plants (silver catalyst and metal oxide catalyst processes)Engineering––––Methanol
Urea-formaldehyde precondensate (UFC) plantsEngineering––––Urea, Formaldehyde
Hexamethylenetetramine (hexamine) plants (absorption, reaction and crystallization in one reactor)Engineering––––Formaldehyde, Ammonia
Pentaerythritol plants (fully continuous process)Engineering––––Formaldehyde, Acetaldehyde
Acetaldehyde plantsEngineering–––––
Polycondensation plants (alkyd resins, polyester resins, phenolic resins, urea resins, melamineEngineering––––Alkyd resins, Polyester resins, Phenolic resins, Urea resins, Melamine resins
Polymerization plants (acrylate resins, acrylate dispersions, polyvinyl acetate dispersions)Engineering––––Acrylate resins, Acrylate dispersions, Polyvinyl acetate dispersions
Polyaddition plants (epoxy resins, polyurethane resins, polyurethane dispersions)Engineering––––Epoxy resins, Polyurethane resins, Polyurethane dispersions
Sampling & online analytics for synthetic resin plants (EPV valve, viscosity, acid number, pH,Testing–––––
Pilot-scale plants for synthetic resins and polymer dispersionsEngineering–––––
TNT plants (nitration, sulfiting, drying, granulation, acid and wastewater treatment)Engineering––––Toluene, Mixed acid
Octogen/Hexogen/Nitropenta plants (HMX, RDX, PETN) incl. further processing into Composition B,Engineering––––Hexamethylenetetramine, Acetic acid, Nitric acid, Pentaerythritol
Nitroglycerine/nitroglycol plants using the MEISSNER injector process incl. transport, storage,Engineering––––Glycerine, Nitroglycol, Mixed acid
Explosives processing (filling, pressing, assembling)Engineering–––––
Primary explosive plants (lead azide, lead styphnate, tetrazene, sodium azide, styphnic acid)Engineering–––––
Delaboration facilities for munitions (saws, milling machines, cutting, disassembly, unscrewingEngineering–––––
Water jet washing with high-pressure water jet (projectile calibres up to 203 mm, bombs, rocketEngineering–203 mm (projectile calibre)–––
Cutting with high-pressure water jet (with/without abrasive)Engineering–––––
Regeneration of explosives (TNT, HMX, RDX from munitions/bombs up to 500 kg)Engineering––up to 500 kg (bombs)––
Combustion plants and burning ovens (explosives disposal, thermal after-treatment)Engineering–––––
Acid recovery plants and wastewater treatment plantsEngineering––––Sulfuric acid, Nitric acid

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Loop reactors for nitration purposes (with circulation pumps)–––––
Dynamic separators–––––
Compact wash units–––––
Tubular reactor (adiabatic MNB plants)–––––
Injector plants (nitroglycerine/nitroglycol)–––––
Delaboration machines (unscrewing machines, extraction and pressing equipment)–––––
High-pressure water jet facilities (water jet washing, projectile calibres up to 203 mm)–––––
Burning oven with shot bed–––––
Sampling valve EPVEPV––––
Pilot plants / pilot-scale plants––––Research site Immekeppel/Bergisch Gladbach
In-house workshop (pre-assembly)–––––

Additional services

Research & DevelopmentLicensingEngineering (Basic & Detail)Procurement & SupplyErection & CommissioningModernization/Conversion of Existing PlantsTraining of Customer PersonnelMaintenance and Ongoing Modernization

Reference customers

BASF AG, LudwigshafenBayer AG, LeverkusenThe DOW Chemical Co.Rheinmetall AGNexter MunitionsHANWHA Corp.NORINCOKemira OyWanhua Polyurethane Co.Sadara Chemical CompanyLeuna-Harze GmbHSynthopol ChemieFederal Office of Defence Technology and Procurement (Germany)Jotun ASPPG Coatings B.V.AKZO Resins B.V.Alberdingk Boley GmbHTOSOH Corp.Mitsui Chemical Ind. Co.Pakistan Ordnance Factories BoardSynthesia A.S.Spolchemie

History

  1. 1926

    Founded by Josef Meissner as a partnership in Cologne; development of the Schmid-Meissner process for continuous nitroglycerine production

  2. Led by the sons Heribert Meissner (engineer) and Dr. Fritz Meissner (chemist); several patented processes

  3. 2015

    Expansion of activities to plants for synthetic resins; HÄNDEL ENGINEERING integrated as the RHE product group

  4. 2025

    Participation in the European Coatings Show in Nuremberg; accompanying Chancellor Merz's delegation trip to China (represented by Ute Marita Meissner)

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