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Raab Group – Fertigung

Manufacturing of stainless steel flue gas systems, chimney components and flue gas heat recovery systems in Germany.

Raab Group Logo

Joseph Raab GmbH & Cie. KG (Raab-Gruppe)

Neuwied · Luckenau (Zeitz) · Maisach · ÜberlingenNew on Amplifa

1898Founded
4Locations in Germany
4Brands: Raab, Kutzner + Weber, NET, BOMAT
ISO 9001Certified since 1997

The Raab Group

The Raab Group, with Joseph Raab GmbH & Cie. KG as its parent company, is a provider of chimney systems and flue gas technology for heat generators – from combustion air through the firing appliance and connecting flue to the chimney termination. The product portfolio includes single- and double-wall stainless steel flue gas systems, plastic flue gas systems, chimney components such as fine dust particle separators, draft limiters, flue gas dampers, silencers and flue gas fans, as well as flue gas heat recovery systems with finned, smooth-tube and spiral-tube heat exchangers and condensing (plume) condensers. Production takes place at the Luckenau (Zeitz) site using stainless steels such as 1.4404, 1.4571, 1.4539 and 1.4828 as well as ceramics and temperature-resistant plastics; the manufacturing processes include laser cutting, automated tube production and insulation. The Group, with the brands Raab, Kutzner + Weber, NET and BOMAT, serves residential, commercial and industrial construction, CHP units, bakeries, heat treatment shops, foundries and other operations with thermal processes. Locations are Neuwied, Luckenau, Maisach and Überlingen; installation is carried out via a network of installation partners in Germany and the neighbouring countries.

Site
Neuwied
Processes
Manufacture of stainless steel flue gas systems (single- and double-wall stainless steel tubes), Manufacture of chimney components (flue gas dampers, draft limiters, silencers, flue gas fans,, Sound measurement (certified), Flue gas measurement / volume flow measurement, Concept development and design of heat exchangers (customised), Installation of flue gas systems and heat recovery systems (via installation partner network), Contract assembly, Manufacture of plastic flue gas systems
Materials
Stainless steel (highly alloyed, corrosion-resistant), Stainless steel, Ceramic (ceramic tubes for heat exchangers), Plastic (flue gas systems, temperature-resistant plastics, plastic tubes), Mineral fibre (absorber for silencers), Stainless steel 1.4539, Stainless steel 1.4404, Stainless steel 1.4571
Certificates
DIN EN ISO 9001, ISO 9001
Founded
1898
Industries
Residential and private construction, Commercial and industrial, CHP units, Bakery trade / large bakeries, Food industry, Heat treatment shops
  1. 01

    Consulting and flue gas measurement (volume flow measurement)

  2. 02

    Concept development and customised heat exchanger design

  3. 03

    Manufacturing in Germany (Luckenau/Neuwied)

  4. 04

    Installation via installation partner network

  5. 05

    After-sales service, maintenance, inspection, repair

Materials and Processes

1.4539

Stainless steel 1.4539

Highly alloyed, corrosion-resistant stainless steel for WPG flue gas systems when heating with biomass.

1.4404

Stainless steel 1.4404

Standard material for NET heat exchangers for flue gas heat recovery.

1.4571

Stainless steel 1.4571

Standard material for NET heat exchangers for flue gas heat recovery.

1.4828

Stainless steel 1.4828

Material for heat exchangers under particularly high demands.

KER

Ceramic

Ceramic tubes for heat exchangers (Profitherm).

KUN

Plastic

Temperature-resistant plastics for plastic flue gas systems of modern heat generators.

MF

Mineral fibre

Absorber material for passive flue gas silencers.

Locations

Neuwied

DE

Headquarters, administration; production line for double-wall stainless steel tubes; Raab test rig for fire protection

Materials
Stainless steel
  • Production line for double-wall stainless steel tubes
  • Raab test rig for fire protection elements

Luckenau (Zeitz)

DE

Main production, administration and logistics (J. Raab GmbH, BOMAT Energiesysteme GmbH)

Materials
Stainless steel 1.4404, 1.4571, 1.4539, 1.4828
  • Fully automated tube production line for single- and double-wall stainless steel tubes
  • Robots
  • Machines for end machining
  • Flatbed laser
  • Tube cutting laser
  • Insulation booth with twin blowing machine

Maisach

DE

Location of Kutzner + Weber GmbH (brands K+W and NET): development and production of chimney components

Materials
Stainless steel

Überlingen

DE

Administration and production building (BOMAT Energiesysteme GmbH)

Components and Products

Air-Stream concentric flue gas system
Air-Stream concentric flue gas systemStainless steel fabrication · Residential and commercial construction
Airjekt 1 fine dust particle separator
Airjekt 1 fine dust particle separatorChimney component · Wood firing
AirSpeedy flue gas fan
AirSpeedy flue gas fanChimney component · Stove construction
Flue gas heat exchanger
Flue gas heat exchangerHeat recovery · Commercial and industrial
RSD 350
RSD 350Chimney component · Flue gas technology
DraftBox
DraftBoxDraft limiter · Heating technology

Inside the production

History of the Raab Group
History of the Raab Group
Certified sound measurement
Certified sound measurement
ISO 9001 certification
ISO 9001 certification
Airjekt product line
Airjekt product line

Industries

Residential and private constructionCommercial and industrialCHP unitsBakery trade / large bakeriesFood industryHeat treatment shopsFoundriesMetal processingPlastics manufacturingHeating systems, hotels, hospitals, municipal buildingsOEM heating technology and CHPTrade / stove construction / chimney sweep tradeResidential / private constructionOperations with thermal processes

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of stainless steel flue gas systems (single- and double-wall stainless steel tubes)Joining––––Stainless steel 1.4404, Stainless steel 1.4571, Stainless steel 1.4539, Stainless steel 1.4828
Manufacture of chimney components (flue gas dampers, draft limiters, silencers, flue gas fans,Joining––––Stainless steel
Sound measurement (certified)Testing–––––
Flue gas measurement / volume flow measurementTesting–––––
Concept development and design of heat exchangers (customised)Engineering––––Stainless steel
Installation of flue gas systems and heat recovery systems (via installation partner network)Assembly–––––
Contract assemblyAssembly–––––
Manufacture of plastic flue gas systemsPlastics––––Plastic
Manufacture of flue gas heat exchangers (finned tube, smooth tube, spiral tube, condensing (plume)Engineering––––Stainless steel, Ceramic

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Production system for single- and double-wall stainless steel tubes (fully automated tube––––Luckenau
Robots (tube production)––––Luckenau
Machines for end machining––––Luckenau
Flatbed laser––––Luckenau
Tube cutting laser––––Luckenau
Insulation booth with twin blowing machine––––Luckenau
Production line for double-wall stainless steel tubes–––2007Neuwied
Raab test rig (development of fire protection elements)––––Neuwied

Additional services

Certified sound measurementSubsidy calculator / advice on funding programmesPlanning of large-scale systems / turnkey complete solutionsInstallation via installation partner network (Germany and neighbouring countries)Consulting and design of heat recovery systemsFlue gas measurement (volume flow measurement)Concept development / customised design of heat exchangersManufacturing in GermanyAfter-sales service, maintenance, inspection, repairApplication engineering hotlineContract assembly

Reference customers

Airbus supplier NordenhamCaterman Luxembourg1. FC Union BerlinFiretube OfenschmiedeHeraeus Quarzglas GmbH & Co. KG (Bitterfeld)Calf barn AugsburgLandesblindenschule Neuwied (State School for the Blind)MEWA Textil WiesbadenTown Hall Bad WindsheimBDR (BOMAT OEM partnership)Rüegg (Switzerland, distribution of Zumikron particle separator)Proschorn Hungária Kft (subsidiary 2006)

Quality Assurance

The quality management system of the Raab Group is certified to DIN EN ISO 9001: Joseph Raab / J. Raab since 1997, Kutzner + Weber since 2002 and BOMAT since 2004. For the development of fire protection elements, an in-house Raab test rig is available in Neuwied.

EvidenceNeuwiedLuckenau (Zeitz)MaisachÜberlingen
ISO 9001

History

  1. 1898

    Foundation of the Neuwied floating-brick and cement goods factory Paul Raab by Paul Raab.

  2. 1934

    Patent application for the jointless bimetal-controlled shut-off damper (Diermayer damper) by Alois Diermayer.

  3. 1951

    Renaming to Joseph Raab GmbH & Cie. KG.

  4. 1985

    Production expansion to include stainless steel and lightweight chimneys; development of draft limiters at Kutzner + Weber.

  5. 1988

    Introduction of the first flue gas silencer programme.

  6. 1991

    Start of production of stainless steel systems at the new Luckenau plant.

  7. 1997

    Acquisition of Kutzner + Weber GmbH; ISO 9001 certification of Joseph Raab / J. Raab GmbH.

  8. 2002

    ISO 9001 certification of Kutzner + Weber GmbH.

  9. 2004

    Focus on flue gas systems and flue gas technology; sale of the grinding and dosing products division to the Quickmix Group.

  10. 2005

    Conversion of J. Raab AG into J. Raab GmbH.

  11. 2007

    New production line for double-wall stainless steel tubes in Neuwied; construction of the new administration and production building in Überlingen.

  12. 2015

    Acquisition of NET – Neue Energie-Technik GmbH (flue gas heat recovery); market launch of Airjekt 1 and AirSpeedy.

  13. 2020

    Alexander Root becomes Deputy Managing Director; presentation of the Airjekt 1 series.

  14. 2023

    125th anniversary; investment in fully automated tube production at the Luckenau site.

  15. 2026

    Acquisition of BOMAT Energiesysteme GmbH effective 1 January 2026.

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