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JUNG Apparatebau – Fertigung

Tube bending, plant and special construction as well as evaporator shortening for refrigeration technology

JUNG Apparatebau Logo

JUNG Apparatebau GbR

56357 Dornholzhausen · 56357 GeisigNew on Amplifa

2014Founded (April)
GbRLegal form
One-offs to seriesLot sizes
up to 60 barPressure testing

About JUNG Apparatebau

JUNG Apparatebau GbR is a company founded in 2014 in Dornholzhausen (Westerwald) that manufactures refrigeration components and systems. Its range of services includes tube fabrication to drawing or customer specification, plant and special construction as well as the shortening of evaporators. In plant construction, products include built-in cooling units for display cabinet construction, grain and granulate dryers, gas coolers, liquid coolers, medical devices, condensing units and complete condensing sets. In tube fabrication, tube assemblies are cut, deburred, bent, brazed and pressure-tested; production is carried out as one-offs or in series. All assemblies are brazed under forming gas, sealed airtight and tested with nitrogen 4.0. Customers include wholesalers, refrigeration specialists and manufacturers such as TEKO Gesellschaft für Kältetechnik mbH.

Site
Dornholzhausen
Processes
Tube fabrication (cutting, deburring, bending, brazing, pressure testing up to 60 bar), Brazing under forming gas, Pressure testing up to 60 bar with nitrogen 4.0, Plant construction / special construction (built-in cooling units for display cabinet construction,, Leak testing with leak detector (during refrigerant filling), Evaporator shortening (cutting under pressure, deburring of tube ends and bends, joining, brazing, Filling/delivering with nitrogen 4.0 (residual pressure 2 bar) or cooling liquid, Tube fabrication (tube assemblies to drawing/customer specification: cutting, deburring, bending,
Materials
Copper (tubes/evaporators, copper chips mentioned), Copper
Certificates
Pressure testing up to 60 bar (nitrogen 4.0), Leak testing with leak detector, ISO 9001
Founded
2014 (Apri
Industries
Refrigeration technology, Display cabinet construction, Wholesale (fittings), Refrigeration specialist companies, Medical technology, Food/grain processing
  1. 01

    Consulting and project planning

  2. 02

    Tube cutting and deburring

  3. 03

    Tube bending

  4. 04

    Joining under forming gas (brazing)

  5. 05

    Pressure testing with nitrogen 4.0

  6. 06

    Leak testing during refrigerant filling

  7. 07

    Delivery with residual nitrogen pressure of 2 bar or cooling liquid fill

Materials & Processes

Cu

Copper

Material for tube assemblies and evaporators in refrigeration technology; processed by cutting, bending and brazing under forming gas.

Sites

Dornholzhausen

DE

Manufacturing and administration (Ring-Str. 9)

Lot size
One-offs to series production
Materials
Copper

Geisig

DE

Contact site (Römer-Straße 12, specification of the www version)

Components & Products

Tube assembly
Tube assemblyTube fabrication · Refrigeration technology
Evaporator (shortened)
Evaporator (shortened)Evaporator shortening · Refrigeration technology

Inside the production

Tube fabrication production
Tube fabrication production
Brazed assembly
Brazed assembly
Production view
Production view

Industries

Refrigeration technologyDisplay cabinet constructionWholesale (fittings)Refrigeration specialist companiesMedical technologyFood/grain processingMedical technology (medical devices)Food/grain processing (dryers)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Tube fabrication (cutting, deburring, bending, brazing, pressure testing up to 60 bar)Joining–––One-offs – Series productionCopper
Brazing under forming gasJoining––––Copper
Pressure testing up to 60 bar with nitrogen 4.0Testing–––––
Plant construction / special construction (built-in cooling units for display cabinet construction,Assembly––––Copper
Leak testing with leak detector (during refrigerant filling)Testing–––––
Evaporator shortening (cutting under pressure, deburring of tube ends and bends, joining, brazingJoining––––Copper
Filling/delivering with nitrogen 4.0 (residual pressure 2 bar) or cooling liquidSurface–––––

Additional services

Plant construction / special construction (built-in cooling units for display cabinet construction,Tube fabrication (tube assemblies to drawing/customer specification: cutting, deburring, bending,Evaporator shortening according to customer requirements/drawingBrazing under forming gasTightness testing with nitrogen 4.0 / leak detectorDelivery with residual nitrogen pressure of 2 bar or filled with cooling liquid/refrigerantConsulting: determination, conception, planning and implementation of refrigeration projects

Reference customers

TEKO Gesellschaft für Kältetechnik mbH (since 01/2018, small refrigeration systems)Mail-order wholesaler in the fittings sector (since 04/2014, unnamed)

Quality

Brazed assemblies are sealed airtight and pressurized with nitrogen 4.0 up to 60 bar; during refrigerant filling, all brazed joints are checked with a leak detector. Delivery takes place with a residual nitrogen pressure of 2 bar or filled with cooling liquid.

EvidenceDornholzhausen
Pressure testing up to 60 bar (nitrogen 4.0)
Leak testing with leak detector
ISO 9001

History

  1. 2014

    Foundation of JUNG Apparatebau GbR in April; cooperation with a mail-order wholesaler in the fittings sector since 04/2014

  2. 2018

    Manufacturing of small refrigeration systems for TEKO Gesellschaft für Kältetechnik mbH since 01/2018

  3. 2019

    Evaporator shortening in the product range since 03/2019

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