Manufacture of explosion-proof technical luminaires made of sheet steel, stainless steel and aluminium for industry and paint shop construction
JUNG-LEUCHTEN GmbH
Robert-Bosch-Str. 2, 72411 Bodelshausen, GermanyNew on Amplifa
About us
JUNG-LEUCHTEN GmbH develops and produces technical luminaires for industrial applications in Bodelshausen, including pitched-roof luminaires, booth luminaires, signal luminaires, surface inspection luminaires, walkable floor luminaires, workplace and louver luminaires as well as custom and trolley luminaires. The product range extends from luminaires with higher protection ratings up to IP 65 to explosion-proof versions for Ex zones 1, 21, 2 and 22 according to ATEX, in LED or fluorescent tube technology. The housings are made of sheet steel, stainless steel or aluminium; manufacturing includes sheet metal punching, bending, degreasing, powder coating in all RAL colors, and assembly, including ready-to-install delivery with attached cable. Light consulting, lighting design and luminous intensity calculations precede the design. Customers are primarily paint shop construction, the automotive industry, the cleanroom and chemical industries, and aircraft manufacturing; the luminaires are used worldwide.
- Site
- Bodelshausen
- Processes
- Manufacture of industrial luminaires (development and production of technical luminaires), Powder coating in all RAL colors, Degreasing (degreasing and powder coating system), Sheet metal processing (bending center), Sheet metal punching (NC-controlled punching machine), Light consulting, lighting design and luminous intensity calculation for specific design, Manufacture of explosion-proof luminaires up to Ex zone 1, 21 (ATEX), Custom luminaire/special versions according to individual customer requirements
- Materials
- Steel, Stainless steel, Aluminium, Toughened safety glass (ESG), Laminated safety glass (VSG), Polycarbonate, Sheet steel
- Certificates
- DIN EN ISO 9001
- Founded
- 1949
- Industries
- Automotive industry, Paint shop construction, Cleanroom technology, Chemical industry, Aircraft manufacturing, Industry and trade
- 01
Light consulting, lighting design and luminous intensity calculation
- 02
Sheet metal punching (NC-controlled punching machine)
- 03
Bending in the bending center
- 04
Degreasing
- 05
Powder coating
- 06
Assembly
- 07
Ready-to-install delivery with attached cable
Materials and Processes
Sheet steel
Material for the housings of most luminaire series, powder coated in RAL colors.
Stainless steel
Version polished or glass-bead blasted for luminaires with high requirements for corrosion protection.
Aluminium
Used for housings and surface-finished reflectors in symmetrical and asymmetrical versions.
Toughened safety glass (ESG)
Cover of the light exit on pitched-roof, booth, signal and workplace luminaires.
Laminated safety glass (VSG)
Flush, walkable light exit cover of the floor luminaires.
Polycarbonate
Additional replaceable protective pane for the glass pane on booth luminaires.
Locations
Bodelshausen
DEHeadquarters, production, administration
- Materials
- Steel, stainless steel, aluminium
- NC-controlled punching machine
- Bending center for sheet metal processing
- Degreasing and powder coating system
Products and Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of industrial luminaires (development and production of technical luminaires)Assembly | – | – | – | – | Steel, Stainless steel, Aluminium |
| Powder coating in all RAL colorsSurface | – | – | – | – | Steel, Stainless steel |
| Degreasing (degreasing and powder coating system)Surface | – | – | – | – | Steel |
| Sheet metal processing (bending center)Forming | – | – | – | – | Steel |
| Sheet metal punching (NC-controlled punching machine)Machining | – | – | – | – | Steel |
| Light consulting, lighting design and luminous intensity calculation for specific designEngineering | – | – | – | – | – |
| Manufacture of explosion-proof luminaires up to Ex zone 1, 21 (ATEX)Assembly | – | – | – | – | Steel, Stainless steel |
| Custom luminaire/special versions according to individual customer requirementsAssembly | – | – | – | – | Steel, Stainless steel |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| NC-controlled punching machine | – | – | – | 1985 | Bodelshausen |
| Bending center for sheet metal processing | – | – | – | 2006 | Bodelshausen |
| Degreasing and powder coating system | – | – | – | 2009 | Bodelshausen |
Additional services
Reference customers
Quality
JUNG-LEUCHTEN GmbH is certified according to DIN EN ISO 9001 (sicZert Zertifizierungen GmbH). Electronic components come exclusively from certified manufacturers; design quality features include torsion-resistant constructions and replaceable luminaire inserts.
| Evidence | Bodelshausen |
|---|---|
| DIN EN ISO 9001 |
History
- 1949
Foundation of an electrical shop by Hermann Jung, later a manufacturing operation for industrial luminaires
- 1973
Start of production of explosion-proof luminaires
- 1977
Conversion to JUNG-LEUCHTEN GmbH
- 1985
First NC-controlled punching machine
- 1993
Construction of the second production hall
- 1999
New luminaire series with central locking; certification according to DIN EN ISO 9001
- 2006
Commissioning of a bending center for sheet metal processing
- 2008
Modernization of the administration building
- 2009
Commissioning of the degreasing and powder coating system
- 2014
New warehouse with approximately 550 m² of usable floor space; photovoltaic system
- 2016
First LED luminaires in sheet steel and stainless steel versions with ATEX approval for Ex zone 2+22