Manufacturer of contact-free screw spindle pumps made of stainless steel for hygienic and industrial applications.
Jung Process Systems GmbH
KummerfeldNew on Amplifa
About Jung Process Systems
Jung Process Systems GmbH, based in Kummerfeld, around 25 km northwest of Hamburg, is a family-owned manufacturer of contact-free screw spindle pumps of the HYGHSPIN and CHEMSPIN series. The company develops and manufactures pumps for hygienic applications in the food, beverage and pharmaceutical industries as well as for industrial uses in chemicals, paints and coatings, adhesives and tank farms. All components are machined from solid stock – predominantly austenitic stainless steels such as 1.4404, duplex 1.4462 and super austenitic 1.4539 – on CNC machining centers in the company's own production, without castings. Final assembly and final inspection take place at the Kummerfeld site; every pump undergoes an extensive test run program on several test benches. With more than 800 pumps per year, the company supplies customers worldwide. Through the HYGHSPIN Engineered variants, custom solutions with special materials, heated connections, steam barriers or mobile units are realized. The company has been part of the Jung corporate group since 1972 via the cooperation partner Jung & Co., which handles stainless steel machining.
- Site
- Kummerfeld
- Processes
- Manufacture of screw spindle pumps (HYGHSPIN and CHEMSPIN series), custom-designed, Machining of all components from solid material (no castings), CNC machining centers in-house, Final assembly and final inspection of all pumps at the Kummerfeld site, Test bench test run of every pump after final assembly with extensive test run program, 100%, Manufacture of pumps for high-pressure applications up to 50 bar, flow rates up to approx. 300 m³/h, Heat treatment/hardening processes and coatings for increased wear resistance, Special materials and special solutions (heated connections, steam barriers, mobile units with, Service, maintenance, repair and spare parts supply for screw spindle pumps
- Materials
- Stainless steel 1.4404, Stainless steel 1.4539 (super austenitic), Duplex 1.4462, Nickel-based alloy, Elastomers HNBR, FPM, EPDM, FFPM (FDA approval), Austenitic stainless steels (solid material), Super austenitic 1.4539, Elastomers HNBR, FPM, EPDM, FFPM
- Certificates
- DIN EN ISO 9001:2015, EHEDG, 3-A, FDA, ATEX, ISO 9001
- Founded
- 2009 (pump
- Industries
- Food, Beverages, Pharmaceuticals, Cosmetics, Pet food, Chemicals
- 01
Development and design
- 02
Machining of all components from solid stock on CNC machining centers
- 03
Final assembly at the Kummerfeld site
- 04
Test run program on in-house test benches
- 05
Shipping and worldwide delivery
- 06
Service, maintenance and spare parts supply
Materials and Processes
Stainless steel 1.4404
Standard material for all product-contacted parts of the HYGHSPIN and CHEMSPIN series.
Super austenitic 1.4539
Option for high corrosion resistance with aggressive media.
Duplex 1.4462
Option for increased resistance and strength with demanding media.
Nickel-based alloy
Special material for particularly corrosive requirements.
Elastomers HNBR, FPM, EPDM, FFPM
FDA-approved elastomers for seals with flexible variant selection.
Machining from solid material
All components made from high-quality solid material without castings – guaranteed consistently high quality without porosity, with finer grain sizes and higher tensile strength.
Sites
Kummerfeld
DEHeadquarters, manufacturing, final assembly, service center
- Materials
- 1.4404, 1.4539, 1.4462, nickel-based alloy
- CNC machining centers
- Modern test benches for pump test runs
- Modern metrology
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of screw spindle pumps (HYGHSPIN and CHEMSPIN series), custom-designedEngineering | – | – | – | – | Stainless steel, 1.4404, 1.4539, 1.4462, Nickel-based alloy |
| Machining of all components from solid material (no castings), CNC machining centers in-houseMachining | – | – | – | – | austenitic stainless steels, 1.4404, 1.4539, 1.4462, Duplex 1.4462, Super austenitic 1.4539, Nickel-based alloy |
| Final assembly and final inspection of all pumps at the Kummerfeld siteAssembly | – | – | – | – | Stainless steel |
| Test bench test run of every pump after final assembly with extensive test run program, 100%Testing | – | – | – | – | – |
| Manufacture of pumps for high-pressure applications up to 50 bar, flow rates up to approx. 300 m³/hEngineering | – | – | – | – | 1.4404, 1.4539, 1.4462 |
| Heat treatment/hardening processes and coatings for increased wear resistanceSurface | – | – | – | – | Stainless steel |
| Special materials and special solutions (heated connections, steam barriers, mobile units withEngineering | – | – | – | – | Duplex 1.4462, Super austenitic 1.4539, Nickel-based alloy |
| Service, maintenance, repair and spare parts supply for screw spindle pumpsAssembly | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC machining centers (in-house manufacturing) | – | – | – | – | Kummerfeld |
| Modern test benches for pump test runs | – | several | – | – | Kummerfeld |
| Modern metrology (quality inspection after every machining step) | – | – | – | – | Kummerfeld (manufacturing at Jung & Co.) |
Additional services
Quality
All pumps are continuously inspected along the value chain: after each machining step, a quality inspection is carried out using modern metrology, and every pump undergoes an extensive test run program on several in-house test benches after final assembly. Manufacturing at Jung & Co. has been certified to DIN EN ISO 9001 since 1996.
| Evidence | Kummerfeld |
|---|---|
| ISO 9001 | |
| EHEDG | |
| 3-A | |
| ATEX | |
| FDA |
History
- 1972
Start of stainless steel machining within the Jung corporate group (Jung & Co.)
- 1996
Jung & Co. certified to DIN EN ISO 9001
- 2009
Foundation of Jung Process Systems GmbH and start of pump expertise