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K-UTEC – Fertigung

Research and engineering service provider for exploration, process technology and analytics of salts, minerals and lithium.

K-UTEC Logo

K-UTEC AG SALT TECHNOLOGIES

SondershausenNew on Amplifa

1992Re-founded as Kali-Umwelttechnik GmbH (Origin:
ca. 100Employees
>1,500 m²Pilot plant facility with pilot plants
43 %International orders (2011)
AGLegal form; Amtsgericht Jena HRB 502278

About K-UTEC

K-UTEC AG SALT TECHNOLOGIES is a research and engineering company based in Sondershausen, Thuringia, and the privatised successor of the Potash Research Institute of the Central German potash industry, founded in 1964. With around 100 employees, the company supports mining and raw materials industry projects worldwide: from geophysical exploration and geological resource assessment, through process development including laboratory and pilot tests in the company's own pilot plant facility (>1500 m²), to basic and detail engineering, delivery of key equipment, commissioning and operation optimisation. In process engineering, the focus is on the extraction and processing of inorganic salts and hydroxides of potassium, magnesium, lithium and boron as well as energy metals such as cobalt and copper. Further business areas include geomechanics and mining, backfill and disposal technology, seismic monitoring, geothermal services and Direct Lithium Extraction (DLE). A testing laboratory accredited to DIN EN ISO/IEC 17025:2018 covers salt and environmental analytics as well as mineralogy.

Site
Sondershausen
Processes
Chemical-Physical Process Engineering – process development, basic/detail engineering,, Feasibility studies (Scoping, Prefeasibility, Bankable Feasibility to NI 43/101, CRIRSCO, JORC), Pilot tests in the pilot plant facility (>1500 m²) – complete processing processes on a tonne scale, Crushing and classification processes of raw materials, Mechanical separation processes, Solar and technically supported evaporation and crystallisation processes, Chemical-Physical Analytics (accredited testing laboratory to DIN EN ISO/IEC 17025:2018), salt, Determination of vibrations (immission control law, Group VI BImSchG,
Materials
Lithium salts/lithium carbonate, Potassium/potassium sulfate, Magnesium compounds (MgCl2, Mg products), Boron compounds, Cobalt salts, Copper salts, Potassium nitrate, Lithium alumino-silicate residues (LAR)
Certificates
DIN EN ISO 9001:2015, DIN EN ISO/IEC 17025:2018 (accreditation testing laboratory CPA, incl., ISO 9001, ISO/IEC 17025 (testing laboratory), Body under § 29b BImSchG (vibrations, Group VI)
Founded
1992
Employees
ca. 100
Industries
Mining and raw materials industry, Potash mining, Lithium / energy metals, Fertiliser production, Chemical industry, Geothermal energy
  1. 01

    Geophysical exploration and geological resource assessment

  2. 02

    Feasibility studies (Scoping, Prefeasibility, Bankable Feasibility to NI

  3. 03

    Laboratory and pilot tests in the pilot plant facility

  4. 04

    Process development and basic engineering

  5. 05

    Process-relevant detail engineering

  6. 06

    Delivery of key/main equipment

  7. 07

    Commissioning, performance tests and training

  8. 08

    Chemical-physical analytics and operation optimisation

Raw Materials & Processes

Li

Lithium salts / Lithium carbonate

Extraction and processing, including Direct Lithium Extraction (DLE) from brines and thermal water.

K

Potassium / Potassium sulfate

Core product of potash mining, including potassium sulfate recovery from wastewater (cooperation with K+S).

KNO3

Potassium nitrate

Process development for the 330 million US-$ production plant in Laos.

Mg

Magnesium compounds (MgCl2, Mg products)

Additional magnesium products from the MgCl2 component of Southern Harz carnallite.

B

Boron compounds

Processing as part of the treatment of mixed mineral salts.

Co

Cobalt salts

Salts of so-called energy metals from the processing of technical salts and minerals.

Cu

Copper salts

Salts of so-called energy metals from the processing of technical salts and minerals.

LAR

Lithium alumino-silicate residues (LAR)

Research project on their use as a binder in cement and geopolymers to save CO2.

Locations

Standort Sondershausen

Sondershausen

DE

Company headquarters with pilot plant facility, testing laboratory and pilot plants

Lot size
Pilot tests on a tonne scale
Materials
Inorganic salts, oxides, hydroxides, minerals
  • Pilot plant facility >1,500 m² with flexibly combinable process technology
  • Patented loop reactors in various sizes
  • Accredited testing laboratory (CPA)
  • Seismic monitoring systems

Plants & Components

Lithium pilot plant (LiPia)
Lithium pilot plant (LiPia)DLE / process technology · Lithium extraction
Pilot plant facility with pilot plants
Pilot plant facility with pilot plantsProcess technology · Raw material processing
Pilot plant facility
Pilot plant facilityPilot tests · chemical-physical process engineering

Inside the production

Company view Am Petersenschacht, Sondershausen
Company view Am Petersenschacht, Sondershausen
Mining, geomechanics and backfill
Mining, geomechanics and backfill
Chemical-physical analytics
Chemical-physical analytics
Laboratory and pilot tests
Laboratory and pilot tests
Chemical-physical analytics
Chemical-physical analytics
Geophysics and geothermal energy
Geophysics and geothermal energy
Company K-UTEC
Company K-UTEC
History of K-UTEC
History of K-UTEC

Industries

Mining and raw materials industryPotash miningLithium / energy metalsFertiliser productionChemical industryGeothermal energyLithium/energy metals

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Chemical-Physical Process Engineering – process development, basic/detail engineering,Engineering––––inorganic salts, oxides, hydroxides
Feasibility studies (Scoping, Prefeasibility, Bankable Feasibility to NI 43/101, CRIRSCO, JORC)Engineering–––––
Pilot tests in the pilot plant facility (>1500 m²) – complete processing processes on a tonne scaleEngineering––––inorganic salts, minerals
Crushing and classification processes of raw materialsOther––––raw materials, minerals
Mechanical separation processesOther––––salts, minerals
Solar and technically supported evaporation and crystallisation processesOther––––salts, potassium sulfate, magnesium
Chemical-Physical Analytics (accredited testing laboratory to DIN EN ISO/IEC 17025:2018), saltTesting––––salts, environmental samples, minerals
Determination of vibrations (immission control law, Group VI BImSchG,Testing–––––
Geophysics & Geology – deposit exploration, geological resource assessment, seismicEngineering–––––
Mining, geomechanics and backfill – mining and brine extraction, disposal andOther––––backfill materials, mineral residues, lithium alumino-silicate residues (LAR), cement, geopolymers
Delivery of main equipment, commissioning, performance tests and trainingEngineering–––––
Lithium extraction (Direct Lithium Extraction / DLE) from thermal water and brineOther––––lithium, lithium carbonate

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Pilot plant facility with pilot plants (flexibly combinable process technology)K-UTEC–>1500 m²–Sondershausen
Patented loop reactors (various sizes)K-UTEC––––
Seismic monitoring/surveillance systems––––Sondershausen / customer sites

Additional services

Geophysical explorationGeological resource assessmentProcess development and planningLaboratory and pilot tests (pilot plant facility >1500 m²)Feasibility studies (Scoping, Prefeasibility, Bankable BFS to NI 43-101/CRIRSCO/JORC)Basic and detail engineeringDelivery of key/main equipmentCommissioning and operation optimisationChemical-physical analyticsGeomechanics and miningBackfill and disposal technologySeismic monitoringGeothermal services (permitting, exploration seismics)Lithium extraction (DLE)Geohazards/legacy mining consultancyVibration measurements

Reference customers

K+S AG (cooperation 2017)Kalium Lakes Ltd (Australia, SOP project)ACI-Systems / Bolivian State (Salar de Uyuni)Consortium potassium nitrate plant Laos

Quality & Accreditation

The management system has been certified to DIN EN ISO 9001:2015 since 2002. The Chemical-Physical Analytics department is a testing laboratory accredited to DIN EN ISO/IEC 17025:2018, including the immission control determination of vibrations (Group VI BImSchG).

EvidenceSondershausen
ISO 9001
ISO/IEC 17025 (testing laboratory)
Body under § 29b BImSchG (vibrations, Group VI)

History

  1. 1964

    Establishment of the Potash Research Institute (KFI) of the Central German potash industry in Sondershausen; shortly before reunification around 450 employees.

  2. 1992

    Privatisation by Dr. Heiner Marx as Kali-Umwelttechnik GmbH Sondershausen with 35 employees.

  3. 2002

    Initial certification of the management system to DIN EN ISO 9001.

  4. 2008

    Conversion into K-UTEC AG SALT TECHNOLOGIES as part of an employee share ownership initiative.

  5. 2011

    Largest order in the company's history: exploration of the Reservorio de Cañamac salt deposit, Peru (€4.76 million).

  6. 2014

    Development of a 330 million US-$ potassium nitrate production plant in Laos.

  7. 2017

    Cooperation with K+S AG; Dr. Markus Pfänder joins the management board.

  8. 2018

    Order to develop the lithium deposits in the Salar de Uyuni (Bolivia) in a consortium with ACI-Systems (€4.5 million).

  9. 2022

    Dr. Sebastian Lüning becomes a member of the management board.

  10. 2025

    Research project on the use of lithium alumino-silicate residues (LAR) in building materials; 75th anniversary (referring to the predecessor institute).

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