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K + W – Fertigung

Manufacture and application of rubber linings, coatings, plastic and laminate linings for heavy-duty corrosion protection.

K + W Logo

K + W Korrosionsschutz GmbH + Co KG

59192 Bergkamen (Rathenaustraße 6, Neu-Monopol industrial park)New on Amplifa

GmbH + Co KGLegal form
30.000 m²Plant site Bergkamen
Ø 5.000 x 17.500 mmLargest autoclave (Autoclave I)

System supplier for heavy-duty corrosion protection

K + W Korrosionsschutz GmbH + Co KG, based in Bergkamen, is an approved specialist contractor for heavy-duty corrosion protection and offers complete solutions from a single source: development, manufacture of its own corrosion protection products, substrate preparation and application in-house as well as on site at the customer. The range of services comprises hard, soft and wear-protection rubber linings, mineral and glass flake coatings, plastic linings based on fluoropolymers, laminate linings including integrated leak detection, brick linings and bunker linings. In addition, the company offers steel rehabilitation, concrete rehabilitation, blast cleaning, ultra-high-pressure waterjet technology up to 3000 bar as well as chimney cleaning and a repair and maintenance service in Germany and abroad. As a system supplier, the company handles engineering, design, manufacturing and series supply including documentation. Its customers are found in power plant technology, flue gas desulfurization, waste incineration, chemicals, the semiconductor industry, water and seawater desalination, and petrochemicals. On more than 30,000 m² in the Neu-Monopol industrial park, the rubber lining, coating, wear protection and plastics technology divisions are combined under one roof.

Site
Bergkamen
Processes
Hard rubber lining, Soft rubber lining, Wear-protection rubber lining, Rubber lining (lining systems), Mineral and glass flake coatings, Plastic linings based on fluoropolymers (loose bag lining or bonded lining with, GRP linings and coatings, Laminate linings (incl. special linings such as integrated leak detection)
Materials
Natural rubber, Synthetic rubbers, Reactive resins, Vinyl ester reactive resins, Fluoropolymers, Plastics, Composite materials, GRP (glass-fiber reinforced plastic)
Industries
Automotive industry, Power plant technology, Waste incineration plants / waste-to-energy plants, Chemical industry, Mechanical and plant engineering, Semiconductor industry
  1. 01

    Product and process development

  2. 02

    Design/engineering

  3. 03

    Substrate preparation (blast cleaning, ultra-high-pressure waterjet)

  4. 04

    Application in-house or on site

  5. 05

    Vulcanization/curing

  6. 06

    Testing, documentation and series supply

  7. 07

    Service, repair and maintenance

Materials and processes

NR

Natural rubber

Basis for hard, soft and wear-protection rubber linings on steel substrates.

CR/SR

Synthetic rubbers

Highly chemically and thermally resistant rubber linings for industrial lining systems.

VE

Vinyl ester reactive resins

Composite resin for plastic and laminate linings in heavy-duty corrosion protection.

FKM

Fluoropolymers

High-performance linings as loose bag linings or bonded linings for the most aggressive media.

GFK

GRP (glass-fiber reinforced plastic)

Laminate linings and coatings with high chemical, thermal and mechanical resistance.

KMI

Mineral and glass flake coatings

Lamellar inert particles for corrosion-resistant coatings in power plant installations.

KSTM

Acid-resistant ceramic bricks, tiles and special-shaped bricks

Installation as brick lining with acid-resistant mortars based on potassium waterglass, epoxy, phenolic, furan and vinyl ester.

C-ST

Carbon and insulation bricks

Complementary brick lining materials in all dimensions for acid and thermal protection.

GF

Glass flake

Inert lamellar particles for increasing the diffusion resistance of coatings.

Bergkamen site

Standort Bergkamen

Bergkamen

DE

Headquarters and production (rubber lining, coating, wear protection, plastics technology)

Materials
Natural and synthetic rubbers, reactive resins, plastics, composite materials
  • Autoclave I (Ø 5.000 x 17.500 mm)
  • Autoclave II (Ø 2.700 x 9.000 mm)

Products and lining systems

Brick lining
Brick liningLining · Chemical industry
Bunker lining
Bunker liningLining · Plant engineering

Inside the production

Bergkamen plant site, Neu-Monopol industrial park
Bergkamen plant site, Neu-Monopol industrial park

Industries

Automotive industryPower plant technologyWaste incineration plants / waste-to-energy plantsChemical industryMechanical and plant engineeringSemiconductor industryPlant engineeringFlue gas desulfurization plantsDrinking water and wastewater treatmentSeawater desalinationSteel industryPaper industryPrecious metal recoveryPetrochemicalsSlag and acid treatmentVessel and plant constructionWaste incineration plants/waste-to-energy plantsTransport sectorAutoclaves

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hard rubber liningSurface––––Steel
Soft rubber liningSurface––––Steel
Wear-protection rubber liningSurface––––Steel
Rubber lining (lining systems)Surface––––Natural rubber, Synthetic rubber
Mineral and glass flake coatingsSurface–––––
Plastic linings based on fluoropolymers (loose bag lining or bonded lining withSurface––––Fluoropolymers, Vinyl ester reactive resins
GRP linings and coatingsSurface––––GRP
Laminate linings (incl. special linings such as integrated leak detection)Surface––––Composite materials
Brick lining (installation of acid-resistant ceramic bricks, tiles and special-shaped bricks,Surface––––acid-resistant ceramic bricks, carbon bricks, insulation bricks
Bunker liningsSurface–––––
Steel rehabilitationSurface––––Steel
Concrete rehabilitation / concrete protectionSurface––––Concrete
Blast cleaningSurface––––Steel
Ultra-high-pressure waterjet technology: derubberization up to 3000 bar, decoating up to 3000 bar,Surface–––––
Chimney cleaningService–––––
Service and maintenance work / repair and maintenance service incl. sandblasting,Service–––––
Engineering, supply and installation of components (system supplier: development, design,Engineering–––––
Product and process development / manufacture of own productsEngineering––––Natural and synthetic rubbers, Reactive resins, Plastics, Composite materials
Substrate preparation and applicationSurface–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Autoclave I (vulcanization/curing)–1Ø 5.000 x 17.500 mm–Bergkamen
Autoclave II (vulcanization/curing)–1Ø 2.700 x 9.000 mm–Bergkamen

Additional services

Development and manufacture of its own corrosion protection productsDesign/engineeringSubstrate preparation and application (in-house and on site)Rubber lining (hard, soft, wear protection)Coating (mineral and glass flake)Plastic liningsLaminate linings (incl. leak detection)Brick linings/bunker liningsSteel rehabilitationConcrete rehabilitation/concrete protectionUltra-high-pressure waterjet technology (derubberization/decoating up to 3000 bar, GAVO/LUVOBlast cleaningChimney cleaningService, repair and maintenance in Germany and abroadOn-site vulcanizationProject management and documentationSeries supply including documentation
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