Development and manufacture of custom special cables and wires for industry, elevators, automotive and food production
Kabel Sterner GmbH
Carl-Benz-Ring 3, 85080 GaimersheimNew on Amplifa
About Kabel Sterner
Kabel Sterner GmbH is a German cable manufacturer based in Gaimersheim near Ingolstadt. The company develops and produces special cables and custom wires tailored to individual customer requirements, especially for elevator systems, automation, automotive as well as food and beverage production. Its service portfolio includes customer-specific cable development including certification, preparation of technical documentation such as data sheets and drawings, prototype production, and flexible warehousing solutions with framework agreements and just-in-time delivery. Minimum quantities are possible from 300 meters. Developments include miniaturized wires with reduced conductor cross-sections, FDA-approved TPE jacket styles per UL, and TPE jacket compounds for temperatures up to +125 °C with cUR approval and temperature class C per ISO 6722. The company also offers VDE-certified flat cables with reduced wall thicknesses, halogen-free or in PVC. The company is ISO-certified and manufactures in Germany.
- Site
- Gaimersheim
- Processes
- Manufacture of special cables and custom wires (customer-specific development and production), Cable development and certification of custom special cables (incl. technical documentation,, Prototype production of cables, FDA-approved TPE jacket styles (22126, 22127, 22128) for food and beverage production, TPE jacket compounds for +120°C/+125°C with cUR approval, temperature class C per ISO 6722,, VDE-certified flat cables with reduced wall thicknesses (halogen-free or PVC), Warehousing and just-in-time delivery of cables with framework agreements, Development and certification of special cables
- Materials
- TPE, PVC, Halogen-free plastics, Copper (conductor), TPE (Thermoplastic Elastomers), Copper
- Industries
- Elevator systems, Automation technology, Automotive, Food and beverage production, Industry, Automation
- 01
Consultation and requirement capture
- 02
Cable development and fine-tuning
- 03
Technical documentation (data sheets, drawings)
- 04
Prototype production
- 05
Certification
- 06
Warehousing and just-in-time delivery
Materials and Technologies
TPE (Thermoplastic Elastomers)
Used as jacket material, including FDA-approved styles and compounds for temperatures up to +125 °C with cUR approval.
PVC
Jacket material for flat cables and standard applications.
Halogen-free plastics
For halogen-free cables with increased safety requirements.
Copper
Conductor material for special cables and custom wires.
Locations
Kabel Sterner GmbH – Headquarters
- Lot size
- from 300 m
- Materials
- Copper, TPE, PVC, halogen-free plastics
Products and Solutions
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of special cables and custom wires (customer-specific development and production)Plastics | – | – | – | 300 m | Copper, TPE, PVC |
| Cable development and certification of custom special cables (incl. technical documentation,Engineering | – | – | – | – | – |
| Prototype production of cablesPlastics | – | – | – | – | – |
| FDA-approved TPE jacket styles (22126, 22127, 22128) for food and beverage productionPlastics | – | – | – | – | TPE |
| TPE jacket compounds for +120°C/+125°C with cUR approval, temperature class C per ISO 6722,Plastics | – | – | – | – | TPE |
| VDE-certified flat cables with reduced wall thicknesses (halogen-free or PVC)Plastics | – | – | – | – | PVC, halogen-free plastics |
| Warehousing and just-in-time delivery of cables with framework agreementsAssembly | – | – | – | – | – |
Additional services
History
- über 30 Jahr
Company existence in cable manufacturing
- 2025
Integration of ByK Bayern Kabel GmbH into Kabel Sterner GmbH as of 01.07.2025