Development and manufacturing of special cables and custom wires for elevator systems, automation, automotive and food production.
Kabel Sterner GmbH
Gaimersheim (DE)New on Amplifa
About Kabel Sterner
Kabel Sterner GmbH is a cable manufacturer based in Gaimersheim near Ingolstadt that develops and manufactures special cables and custom wires for industrial applications. The portfolio includes, among other things, special cables for elevator systems, wires for automation and automotive applications, and cables for food and beverage production. In addition to customer-specific development including technical documentation (datasheets, drawings) and certification, the company offers prototype production, consulting, and warehousing solutions with frame agreements and just-in-time delivery; deliveries are also made in small quantities with a minimum of 300 meters of length variety. Current developments include miniaturized wires with reduced conductor cross-section, FDA-approved TPE jacket materials (UL Styles 22126, 22127, 22128), TPE compounds with cUR approval for +120 °C/+125 °C, and VDE-certified flat cables with reduced wall thicknesses. Materials used include copper, TPE, PVC, and halogen-free insulation and jacket compounds. The company is ISO-certified and manufactures in Germany.
- Site
- Gaimersheim
- Processes
- Manufacture of special cables and custom wires (development, design and production), Prototype production of special cables, Development of custom special cables incl. technical documentation (datasheets,, Manufacture of miniaturization cables (optimized conductor cross-section and core construction,, Manufacture of flat cables (VDE-certified, reduced wall thicknesses), Development and certification of special cables, Technical documentation (datasheets, drawings), Prototype production
- Materials
- TPE (Thermoplastic Elastomer), TPE jacket compound with cUR approval for +120°C/+125°C (temperature class C per ISO 6722), PVC, Halogen-free compounds, FDA-approved TPE jacket (Styles 22126, 22127, 22128 per UL), Copper, TPE jacket compound with cUR approval (+120 °C/+125 °C)
- Certificates
- ISO certification
- Industries
- Elevator systems, Automation, Automotive, Food and beverage production, Industry
- 01
Consulting and requirements gathering
- 02
Development and fine-tuning
- 03
Technical documentation (datasheets, drawings)
- 04
Certification
- 05
Prototype production
- 06
Series production
- 07
Warehousing with frame agreements and just-in-time delivery
Materials and Jacket Compounds
Copper
Conductor material for special cables, also with optimized conductor cross-section for miniaturized wires.
TPE (Thermoplastic Elastomer)
Jacket material for flexible special wires, also FDA-approved per UL Styles 22126, 22127 and 22128.
TPE jacket compound with cUR approval (+120 °C/+125 °C)
Alternative to crosslinked and fluorinated products with temperature class C per ISO 6722 and thin wall thicknesses, among others for automotive and moving applications.
PVC
Proven insulation and jacket material, among others for VDE-certified flat cables.
Halogen-free compounds
Halogen-free insulation and jacket compounds for applications with increased safety requirements.
Site
Gaimersheim
DEHeadquarters with development and manufacturing
- Lot size
- from 300 m length variety
- Materials
- Copper, TPE, PVC, halogen-free compounds
Products and Developments
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of special cables and custom wires (development, design and production)Cable/Wire manufacturing | – | from 300 m (minimum quantity) | – | 300 m | Copper, TPE, PVC, halogen-free insulation/jacket compounds |
| Prototype production of special cablesCable/Wire manufacturing | – | – | – | – | TPE, PVC |
| Development of custom special cables incl. technical documentation (datasheets,Engineering | – | – | – | – | TPE, PVC |
| Manufacture of miniaturization cables (optimized conductor cross-section and core construction,Cable/Wire manufacturing | – | – | – | – | Copper |
| Manufacture of flat cables (VDE-certified, reduced wall thicknesses)Cable/Wire manufacturing | – | – | – | – | PVC, halogen-free compounds |
Additional services
Quality
Kabel Sterner GmbH is ISO-certified and supports projects from development through to certification of the special cables according to relevant technical and regulatory standards (including UL, cUR, FDA, VDE).
| Evidence | Gaimersheim |
|---|---|
| ISO certification |
History
- 2025
As of 01.07.2025, ByK Bayern Kabel GmbH will be fully integrated into Kabel Sterner GmbH.