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KTK – Fertigung

Custom-made cable harnesses and electrotechnical assemblies, handcrafted for prototypes as well as small and medium-sized series.

KTK Logo

Kabel Technik Kiel GmbH

KielNew on Amplifa

> 20 yearsOn the market
KielLocation
> 20 countriesCountries of delivery
100 %Cables tested before delivery

About KTK

Kabel Technik Kiel GmbH (KTK) manufactures highly complex cable harnesses and electrical assemblies for demanding industrial customers. The cable harnesses are entirely handcrafted – based on samples, dimensioned sketches or circuit diagrams – and are particularly suitable for prototypes and small and medium-sized series that cannot be produced automatically. The service spectrum ranges from connection technology with crimp, solder, plug and pressure connections, through the assembly of fully functional assemblies including functional and safety testing, to end-to-end project management with sourcing, purchasing and delivery. Before delivery, every single cable undergoes a 100% inspection. Customer industries include mechanical and automotive engineering, shipbuilding, medical technology and defence. The independently managed company, based in Kiel (Fraunhoferstraße 15a), supplies customers in more than 20 countries worldwide.

Site
Kiel
Processes
Cable harness manufacturing (highly complex cable harnesses based on samples, dimensioned sketches, Assembly manufacturing (assembly of individual parts and components into assemblies incl., Connection technology (crimp, solder, plug and pressure connections), Prototyping of cable systems, 100% inspection/measurement of every cable before delivery, Sourcing and purchasing (end-to-end project management), Cable harnesses (handcrafted, prototyping, small and medium-sized series), Assembly manufacturing of assemblies incl. functional and safety tests
Materials
Cables/cable systems, Crimping, Soldering, Plug connectors
Certificates
ISO 27001, VG 96927-2, IPC (trainer licence), RoHS compliance, REACH compliance, RoHS compliant, REACH compliant
Industries
Mechanical engineering, Automotive engineering, Shipbuilding, Medical technology, Defence/Defence
  1. 01

    Sourcing & purchasing

  2. 02

    Prototyping / cable harness manufacturing (handcrafted)

  3. 03

    Connection technology (crimping, soldering, plug & pressure connections)

  4. 04

    Assembly of assemblies incl. functional and safety tests

  5. 05

    100% inspection of every cable

  6. 06

    Delivery

Processes & Connection Technology

CR

Crimping

Crimp connections as a core process of industrial connection technology for reliable cable systems.

LT

Soldering

Solder connections according to IPC guidelines for standards-compliant cable and PCB processing.

SV

Plug connectors

Plug and pressure connections for maximum efficiency and performance of electrical systems.

Locations

Kiel

DE

Headquarters and manufacturing

Lot size
Prototypes, small and medium-sized series
Materials
Cable systems, electrical assemblies
  • Handcrafted cable harnesses
  • Crimping technology
  • Soldering technology
  • Testing equipment for 100% cable inspection

Manufacturing Services

Highly complex cable harnesses
Highly complex cable harnessesHandcrafting · Mechanical/Automotive engineering
Electrical assemblies
Electrical assembliesAssembly manufacturing · Medical technology

Inside the production

Work behind the scenes – Manufacturing at KTK
Work behind the scenes – Manufacturing at KTK

Industries

Mechanical engineeringAutomotive engineeringShipbuildingMedical technologyDefence/Defence

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cable harness manufacturing (highly complex cable harnesses based on samples, dimensioned sketchesAssembly–––Small series – Medium-sized series–
Assembly manufacturing (assembly of individual parts and components into assemblies incl.Assembly–––––
Connection technology (crimp, solder, plug and pressure connections)Joining–––––
Prototyping of cable systemsAssembly–––––
100% inspection/measurement of every cable before deliveryTesting–––––
Sourcing and purchasing (end-to-end project management)Engineering–––––

Additional services

Cable harnesses (handcrafted, prototyping, small and medium-sized series)Assembly manufacturing of assemblies incl. functional and safety testsConnection technology (crimping, soldering, plug connectors, pressure connections)End-to-end project management incl. sourcing, purchasing, assembly and delivery100% inspection of every cable before delivery

Quality & Certification

Every single cable is fully measured and inspected before delivery – 100% inspection instead of sampling. Production complies with RoHS and REACH directives, the defence equipment standard VG 96927-2 and IPC guidelines.

EvidenceKiel
VG 96927-2
IPC (trainer licence)
ISO 27001
RoHS compliant
REACH compliant
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