Digital manufacturing assistance, layout boards and testing technology for wire harness production.
Kabelassistent – Digital Assembling Tools (Inhaber: Frank Hirsch)
Schliengen, Germany · Ruländerstraße 11, 79418 SchliengenNew on Amplifa
About Kabelassistent – Digital Assembling Tools
Kabelassistent – Digital Assembling Tools is a sole proprietorship in Schliengen (Baden-Württemberg) that offers equipment, software and testing technology for wire harness production. The complete Kabelassistent system comprises the Kabelassistent W 12 software with integrated continuity testing, the system layout boards Devboard (for zero and small series with Panduit Quick-Build grid plates) and Prodboard (for series production), the mobile height-adjustable table Kabelporter, laser projection for displaying the wire routing path, the wire trolley Vario Trolley with mobile Pick-By-Light as well as the adapter kit Kitconnect for mating connectors of the testing technology. The light-guided routing process Harness-By-Light combines Pick-By-Light, Install-By-Light and Connect-By-Light; errors are detected directly during pinning. The entire control runs network-based via LAN or WLAN, so that production stations can be monitored online worldwide. The product range is complemented by 3D frames, Pinsplitter marshalling distribution boxes, Tabletstorch holders and an online shop with tools for wire harness production.
- Site
- Schliengen
- Materials
- Kabelassistent W 12, Pick-By-Light / Harness-By-Light, Laser projection, Continuity testing / Testing technology, Network-based control (LAN/WLAN)
- Certificates
- 100% continuity testing of the wire harnesses, ISO 9001
- Industries
- Wire harness manufacturing (Wire Harness Manufacturing)
- 01
Consulting for wire harness production
- 02
Engineering of the system and software components
- 03
Design of the layout boards Devboard and Prodboard
- 04
Set-up of the testing technology and adapters with Kitconnect
- 05
Software control of Pick-By-Light and laser projection
- 06
Sales via the online shop
- 07
Global site networking and remote process tracking
Technologies & System Components
Kabelassistent W 12
Software with integrated testing technology that controls all processes and detects every contact in fractions of a second.
Pick-By-Light / Harness-By-Light
Light-guided routing process consisting of Pick-, Install- and Connect-By-Light for low-error wire harness assembly.
Laser projection
Displays the wire routing path and additional information such as cable ties directly on the layout board.
Continuity testing / Testing technology
100% testing of the wire harnesses in production even at low volumes.
Network-based control (LAN/WLAN)
Control of testing technology, Pick-By-Light and laser projector without PCs, control cabinets or fixed cabling in production.
Locations
Schliengen
DEDevelopment, sales and consulting; focused on wire harness production
- Materials
- Layout boards, testing technology, software
- Devboard/Prodboard layout boards
- Kabelassistent W 12 software and testing technology
- Kabelporter layout table
- Laser projection
- Vario Trolley wire trolley
- Kitconnect adapter kit
- Pinsplitter marshalling distribution box
- 3D frame
- Tabletstorch
- Panduit Quick-Build guide elements
Products
Inside the production
Industries
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Layout board / system layout board for wire harness production (digitalization, modularization, | Hirsch Digital Assembling Tools Kabelassistent Devboard / Prodboard | – | – | – | Schliengen, Germany |
| Software with integrated testing technology (continuity testing, control of Pick-by-Light and | Hirsch Digital Assembling Tools Kabelassistent W 12 | – | – | – | Schliengen, Germany |
| Table for snapping in and locking layout boards, mobile and height-adjustable | Hirsch Digital Assembling Tools Kabelporter | – | – | – | Schliengen, Germany |
| Laser projection system for routing paths and additional information on the layout board | Hirsch Digital Assembling Tools Laser projection | – | – | – | Schliengen, Germany |
| Wire trolley with mobile Pick-By-Light system | Hirsch Digital Assembling Tools Vario Trolley | – | – | – | Schliengen, Germany |
| Kit for adapters for mating connectors of the testing technology | Hirsch Digital Assembling Tools Kitconnect | – | – | – | Schliengen, Germany |
| Guide elements / grid system for layout boards | Panduit Quick-Build | – | – | – | – |
| Tablet holder for layout board | Hirsch Digital Assembling Tools Tabletstorch | – | – | – | Schliengen, Germany |
| 3D frame with assembly kit for high connector densities on the layout board | Hirsch Digital Assembling Tools 3D frame | – | – | – | Schliengen, Germany |
| Mini marshalling distribution box for measuring channels | Hirsch Digital Assembling Tools Pinsplitter | – | – | – | Schliengen, Germany |
Quality & Testing
The fast testing technology with continuity testing detects every connection in fractions of a second and confirms it as correct or incorrect; this enables 100% tested wire harnesses even at small volumes.
| Evidence | Schliengen |
|---|---|
| 100% continuity testing of the wire harnesses | |
| ISO 9001 |