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Industrial valves, hot tapping technology and network monitoring for district heating, petrochemicals and plant engineering

KÄ

Kaehler Armaturen GmbH

51399 Burscheid (Headquarters)New on Amplifa

BurscheidLocation

About KÄHLER Industrie-Armaturen

KÄHLER Industrie-Armaturen is a supplier of industrial valves based in Burscheid near Leverkusen. The product range includes fully welded and multi-piece ball valves, reseatable plug valves, butterfly valves, diaphragm valves, gate valves and strainers, complemented by electric, pneumatic and hydraulic actuators as well as Vexve's iSense network monitoring. KÄHLER is the general representative of the Vexve Armatury Group for Germany and, since 2020, has been developing its own plug valve product line with more than 100 variants in cast, steel, stainless steel, duplex, titanium and Hastelloy. In addition to trading, the company provides engineering services for valve sizing, a hot tapping service under operating pressure based on the NAVAL hot tapping system, hot tapping training, repair as well as installation and commissioning of metering systems. Standard items can be ordered via an online shop. Customers come from district heating, industrial plants, petrochemicals, oil and gas, chemicals, the cement, paper and pulp industries as well as building and HVAC services.

Site
Burscheid
Processes
Hot tapping service (hot taps under operating pressure), Hot tapping technology (NAVAL hot tapping machines with extension sets up to DN200), Hot tapping training, Valve repair, Welding (welder / hot tapping fitter / fitter as job posting), Valve assembly (welder / hot tapping fitter / fitter), Installation and commissioning of iSense metering systems (network monitoring), Consulting and valve sizing
Materials
Steel P235GH, Stainless steel 1.4408, Brass, Spheroidal cast iron EN-GJS-400, Duplex, Titanium, Hastelloy (including Hastelloy C), Cast steel 1.0619 (WCB)
Certificates
VdTÜV component mark AR.303-19 (hot tapping system), Approval up to 25 bar, -30 °C to +200 °C (hot tapping operations)
Industries
District heating, Industrial plants, Petrochemicals, Oil and gas, Chemicals, Cement industry
  1. 01

    Engineering and valve sizing

  2. 02

    Trading in industrial valves and actuators

  3. 03

    In-house development and production supervision of plug valves

  4. 04

    Welding and assembly

  5. 05

    Hot tapping service and hot tapping training

  6. 06

    Repair and iSense network monitoring

Sites

Burscheid

DE

Headquarters, engineering, assembly, hot tapping service and repair

Materials
Steel, stainless steel, cast, duplex, titanium, Hastelloy, brass
  • NAVAL hot tapping machines (DN25–DN100, with extension sets up to DN200)

Industries

District heatingIndustrial plantsPetrochemicalsOil and gasChemicalsCement industryPaper and pulp industryBuilding and HVAC servicesPharmaceuticals and foodPlant engineeringPiping constructionPharmaceuticals and food (diaphragm valves)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hot tapping service (hot taps under operating pressure)Assembly––––Steel, Stainless steel
Hot tapping technology (NAVAL hot tapping machines with extension sets up to DN200)Assembly––––Steel, Stainless steel
Hot tapping trainingEngineering–––––
Valve repairAssembly–––––
Welding (welder / hot tapping fitter / fitter as job posting)Joining–––––
Valve assembly (welder / hot tapping fitter / fitter)Assembly–––––
Engineering––––Steel (P235GH), Stainless steel (1.4408), Brass, Spheroidal cast iron (EN-GJS-400), Duplex, Titanium, Hastelloy
Engineering––––Cast, Steel, Stainless steel, Duplex, Titanium, Hastelloy
Installation and commissioning of iSense metering systems (network monitoring)Assembly–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Hot tapping machine (NAVAL hot tapping system in case)Naval (Vexve Group) NAVAL–––Burscheid (standard versions ex stock)

Additional services

Consulting and valve sizingDelivery of standard items via online shopHot tapping serviceHot tapping trainingRepair of plug valvesInstallation and commissioning of iSense network monitoringSpare parts and accessoriesActuator sizing

Quality

The quality of the in-house developed plug valves is monitored by KÄHLER from production through to delivery. The NAVAL hot tapping machines carry the VdTÜV component mark AR.303-19.

EvidenceBurscheid
VdTÜV component mark AR.303-19 (hot tapping system)
Approval up to 25 bar, -30 °C to +200 °C (hot tapping operations)

History

  1. 2020

    KÄHLER develops plug valves of its own design in Burscheid; production supervision and quality through to delivery by its own team.

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