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Kälte Kuster – Fertigung

Planning, construction and maintenance of energy-efficient refrigeration, air conditioning and heat pump systems as well as energy centres for indoor farming.

Kälte Kuster Logo

Kälte Kuster GmbH

SwitzerlandNew on Amplifa

GmbHLegal form
Micha KusterManagement
2–2000 kWCapacity range of energy centre for indoor farms
Switzerland, Germany, AustriaProject regions

About Kälte Kuster

Kälte Kuster GmbH is a Swiss specialist company for climate technology systems with core competencies in the planning, construction and maintenance of refrigeration systems. The portfolio includes split and multi-split air conditioning systems for residential, commercial and industrial buildings, refrigeration systems for gastronomy and industry including cold storage and deep-freeze rooms, heat pumps (air-water, water-water, geothermal) as well as heat recovery and heat storage systems. A key focus is on complete solutions and energy centres, in particular for indoor farming and vertical farming: the in-house developed energy centre covers capacity ranges from 2 to 2000 kW of cooling or heating capacity and uses exclusively refrigerants with the lowest possible environmental impact (R290, R744, HFO). Further services include optimisation of existing building services, maintenance, remote maintenance, emergency on-call service and CO2 fumigation systems. Reference customers come from sectors such as public transport, hotels and gastronomy, wastewater treatment, biotechnology and agriculture. Projects have been realised in Switzerland, Germany and Austria; the website growing.technology documents the project references.

Site
Switzerland
Processes
Planning, construction and maintenance of refrigeration systems, Air conditioning systems (split and multi-split) for residential, commercial and industrial, Refrigeration systems for gastronomy and industry, cold storage and deep-freeze rooms, plug-in, Heat pumps (air-water, water-water, geothermal), heat recovery and, Complete solutions/energy centres: cooling, heating, free cooling, energy storage, energy management, Energy centre for indoor farms (cooling, dehumidification, adaptive dehumidification, heating,, Maintenance and service of refrigeration and air conditioning systems, optimisation of existing, Refrigeration drying (sludge drying with refrigeration dryer, control via frequency converter)
Materials
R32, R513A, R290, R744, HFO, Plant-based glycols, R404A, R449A
Certificates
Remote maintenance/monitoring 24/7, Statutory leak checks
Industries
Indoor Farming / Vertical Farming, Gastronomy / Hotels, Industry, Public Transport, Wastewater Treatment, Commercial Halls / Real Estate
  1. 01

    Consultation and needs assessment

  2. 02

    Preliminary project and planning (engineering)

  3. 03

    Quotation and solution development

  4. 04

    Construction and installation of the system

  5. 05

    Commissioning

  6. 06

    Remote maintenance, servicing and optimisation

Refrigerants and System Technology

R290

R290 (propane)

Natural refrigerant with minimal environmental impact for energy centres.

R744

R744 (CO2)

Natural refrigerant for energetically optimised cooling and heating systems.

HFO

HFO

Refrigerant family with the lowest possible environmental impact.

R32

R32

Low-GWP refrigerant, used among others in multi-split air conditioning systems and the chiller for Umami Illnau.

R513A

R513A

Refrigerant of the climate system with energy storage at SANlight in Schruns.

R449A

R449A

Modern refrigerant (GWP 1397) for refrigerant conversions from R404A.

R404A

R404A

Legacy refrigerant (GWP 3922) whose replacement by R449A was implemented.

GLYK

Plant-based glycols

Heat transfer fluids for energy systems with minimal environmental impact.

Locations

Standort Spiez

Spiez

CH

Planning, engineering, installation and service

Materials
R290, R744, HFO, R32, R513A, R449A
  • Refrigeration and heating systems
  • Energy centres
  • Remote maintenance

Systems and Plants

Energy centre for indoor farms
Energy centre for indoor farmsComplete solution · Indoor Farming
Technical room with refrigeration systems
Technical room with refrigeration systemsCooling/heating generation · Building services
Climate system with energy storage
Climate system with energy storageCooling/heating system · Biotechnology
Air conditioning configurator
Air conditioning configuratorPlanning tool · Air conditioning systems

Inside the production

Insights into the work of Kälte Kuster
Insights into the work of Kälte Kuster

Industries

Indoor Farming / Vertical FarmingGastronomy / HotelsIndustryPublic TransportWastewater TreatmentCommercial Halls / Real EstateBiotechnologyAgriculture / Microgreens

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Planning, construction and maintenance of refrigeration systemsEngineering–––––
Air conditioning systems (split and multi-split) for residential, commercial and industrialInstallation––––R32
Refrigeration systems for gastronomy and industry, cold storage and deep-freeze rooms, plug-inEngineering–––––
Heat pumps (air-water, water-water, geothermal), heat recovery andEngineering–––––
Complete solutions/energy centres: cooling, heating, free cooling, energy storage, energy managementEngineering–––––
Energy centre for indoor farms (cooling, dehumidification, adaptive dehumidification, heating,Engineering––2 kW – 2000 kW–R290, R744, HFO, Plant-based glycols
Maintenance and service of refrigeration and air conditioning systems, optimisation of existingTesting–––––
Refrigeration drying (sludge drying with refrigeration dryer, control via frequency converter)Engineering–––––
CO2 fumigation system, modular climate system with energy storage for indoor farmingEngineering–––––
Chilled and hot water generation, free cooling, air/water heat pump operation, cooling systemEngineering–––––
Refrigerant retrofit (R404A to R449A) and heat recovery on existing refrigeration systemsInstallation––––R404A, R449A
Geocooling via ground probe system, active cooling with water-cooled VRV system, hydraulicEngineering–––––
Chiller with low-GWP refrigerant, waste heat utilisation, heat pump operation, hydraulicEngineering––––R32

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Reciprocating compressor with frequency converterBock–25Hz (minimum capacity) to 60Hz (maximum capacity)–SANlight Schruns
Water-cooled VRV air conditioning systemDaikin VRV–––Single-family house Lake Thun
VRF air conditioning system–––––

Additional services

Planning, construction and maintenance of refrigeration systemsAir conditioning systems (split/multi-split) for residential, commercial and industrial buildingsRefrigeration systems for gastronomy and industry (cold storage/deep-freeze rooms, plug-in coolingHeat pumps (air-water, water-water, geothermal)Heat recovery and heat storage systemsComplete solutions/energy centres (among others for indoor farms, free cooling, energy management)Service, maintenance, remote maintenance and optimisation of existing building servicesCO2 fumigation systemsEmergency service/on-call duty

Reference customers

Berner Oberland Bahnen AGBLS Werkstätten SpiezC&A Fashion StoresGreenPlacesHaute Coiffure Mühlematter SpiezKino Movieworld SpiezTrauffer Immobilien GroupARA MeiringenARA HaslitalBrewery Jungfrau Bräu BrienzHotel Eden Spiez AGSANlight (Schruns, AT)Vertical Growing (Dietlikon)Umami AG (Illnau)Coop SupermarketsProdega/TransgourmetParkhaus Thun AGCarbonActive Service AGGZM Lyss

Quality and Maintenance

Systems are monitored around the clock and continuously optimised via remote maintenance. Maintenance includes leak checks in accordance with legal requirements for systems with a refrigerant charge of 3 kg or more.

EvidenceSpiez
Remote maintenance/monitoring 24/7
Statutory leak checks

Project History

  1. 2019

    Air-conditioned technical rooms for the Berner Oberland Bahnen to ensure fail-safe railway operation.

  2. 2019–2020

    Planning and construction of the complete system for Vertical Growing, Dietlikon: cooling capacity 1080 kW, 2118 m2 of growing area, medical cannabis, CO2 fumigation system.

  3. 2021

    Refrigerant conversion from R404A to R449A and extended heat recovery at Hotel Eden Spiez.

  4. 2022

    Market launch of the energy centre for indoor farms (capacity ranges 2–2000 kW, refrigerants R290/R744/HFO).

  5. 2023

    Climate system with energy storage for the SANlight laboratory in Schruns, Austria (70.3 kW cooling / 90.6 kW heating, refrigerant R513A).

  6. 2024

    Multi-split air conditioning systems (R32) for GreenPlaces commercial halls in Switzerland and Germany.

  7. 2025

    Optimisation of the sewage sludge drying at ARA Meiringen with electricity cost reductions of around 30%; complete solution for Umami AG in Illnau.

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