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Foundry in Bendorf for industrial sand casting, art casting as well as lettering and memorial plaques.

ME

Kai Pelikan Metallguß GmbH

Bendorf (August-Thyssen-Str. 8)New on Amplifa

1999Founded
Production since 2001Start of cast parts production
5-9Employees
50 g to 400 kgCasting weight
One-off piece to small seriesLot sizes

About us

Kai Pelikan Metallguß GmbH is a metal foundry in Bendorf-Mühlhofen (Rhineland-Palatinate), located on the site of the former Concordia smelter, where it continues a foundry tradition of more than 160 years. Using the sand casting process, the company produces aluminium and heavy-metal cast parts from 50 g to 400 kg as one-off pieces and small series, including for prototype development and based on 3D CAD data. In addition, the foundry realizes art casting in sand casting and lost-wax casting, in particular sculptures and reliefs in bronze, brass and light metals, working closely with artists. Further business areas include the custom design of lettering and memorial plaques as well as restoration, refurbishment and detail work in heritage conservation. Since 2018 the company has been certified to DIN EN ISO 9001 and supplies customers in Europe.

Site
Bendorf
Processes
Industrial casting using the sand casting process (aluminium and heavy-metal casting, one-off and, Art casting using the sand casting process (sculptures, reliefs), Art casting using the lost-wax casting process (sculptures, reliefs), Production of lettering and memorial plaques, Restoration, refurbishment and detail work in heritage conservation, Industrial casting (sand casting process, aluminium and heavy-metal cast parts, one-off and small, Art casting (sculptures and reliefs, sand casting and lost-wax casting; bronze, brass,, Lettering and memorial plaques (custom design, from draft to finished product)
Materials
Aluminium, Heavy metals, Bronze, Brass, Light metals, Aluminium multi-component bronze casting (material/process specification), Aluminium multi-component bronze casting
Certificates
ISO 9001 (DIN EN ISO 9001), ISO 9001
Founded
1999
Employees
5-9
Industries
Industry (various applications), Art/Culture, Funerary monuments/Memorial plaques, Heritage conservation, Industry (a wide variety of applications and sectors), Art/Culture (art casting, artists)
  1. 01

    3D CAD data / design

  2. 02

    Pattern and mould making

  3. 03

    Sand casting / lost-wax casting

  4. 04

    Post-processing

  5. 05

    Quality inspection

Materials & Processes

Al

Aluminium

Light-metal casting using the sand casting process for industrial cast parts from 50 g to 400 kg.

CuSn/Zn

Heavy metals

Heavy-metal casting for industrial applications in one-off and small-series production.

CuSn

Bronze

Material for sculptures, reliefs and art casting in the sand casting and lost-wax casting processes.

CuZn

Brass

Used in art casting for handcrafted objects and plaques.

Al-Mehrstoffbronze

Aluminium multi-component bronze casting

Material and process focus according to the company presentation.

Locations

Bendorf

DE

Foundry / Production

Part weight / size
50 g to 400 kg
Lot size
One-off piece to small series
Materials
Aluminium, heavy metals, bronze, brass, light metals

Industries

Industry (various applications)Art/CultureFunerary monuments/Memorial plaquesHeritage conservationIndustry (a wide variety of applications and sectors)Art/Culture (art casting, artists)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Industrial casting using the sand casting process (aluminium and heavy-metal casting, one-off andCasting––50 g – 400 kgOne-off piece – Small seriesAluminium, Heavy metals
Art casting using the sand casting process (sculptures, reliefs)Casting––––Bronze, Brass, Light metals
Art casting using the lost-wax casting process (sculptures, reliefs)Casting––––Bronze, Brass, Light metals
Production of lettering and memorial plaquesCasting–––––
Restoration, refurbishment and detail work in heritage conservationOther–––––

Additional services

Industrial casting (sand casting process, aluminium and heavy-metal cast parts, one-off and smallArt casting (sculptures and reliefs, sand casting and lost-wax casting; bronze, brass,Lettering and memorial plaques (custom design, from draft to finished product)Prototype developmentImplementation of 3D CAD dataRestoration, refurbishment and detail work in heritage conservation

Quality

The company has been certified to DIN EN ISO 9001 since 2018. Managing Director Kai-Uwe Pelikan brings training as a hand moulder, foundry master craftsman/industrial master craftsman in foundry technology and quality inspector (DGQ).

EvidenceBendorf
ISO 9001

History

  1. 1995

    Closure of the Concordia smelter in Bendorf, where Managing Director Kai-Uwe Pelikan had been employed until then (training as a hand moulder, further training as a foundry master craftsman/industrial master craftsman in foundry technology and DGQ quality inspector).

  2. 1999

    Year of foundation according to Kompass; other sources cite 2001 as the start of production.

  3. 2001

    Since February 2001, production of cast parts using the sand casting process at the Bendorf-Mühlhofen site on the Concordia smelter grounds.

  4. 2018

    Certification to DIN EN ISO 9001.

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