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Development and manufacturing of hose clamps and connecting elements for automotive and industry.

KA

Kale Bağlantı Teknolojileri San. ve Tic. A.Ş.

İstanbul (Tuzla, AYOSB) · İstanbul (Tuzla, AYOSB 5. Sok. No:4)New on Amplifa

over 25 yearsProduction experience
2023Relocation to new Smart Manufacturing plant
> 75 %Level of production automation
2Sites in Tuzla, İstanbul

About Kale Clamp

Kale Bağlantı Teknolojileri (Kale Clamp) is a Turkish manufacturer of hose clamps and connecting elements based in the İstanbul Anadolu Yakası OSB (AYOSB) industrial park in Tuzla, İstanbul. From its original production of hose clamps for various manufacturing industries, the family-owned company has evolved over more than 25 years into a global development partner for joining technologies in the automotive industry. The product portfolio includes worm gear clamps (WD9/WD12 incl. spring system and pre-positioning variants), Press Rings, swivel bolt clamps (HD), Constant-Torque high-performance clamps (ST), V-Band clamps, bracket clamps, ear clamps and endless band clamps. Production is predominantly from zinc-plated carbon steel as well as stainless steels 1.4301 and 1.4310; more than 75 % of products are manufactured in high-tech automation, whose production lines are designed and commissioned by the company's own engineers. Applications include intake, cooling, fuel and exhaust systems, steering, and cable and wiring fixation, plus agriculture, marine and household appliances. In 2023 the company moved into a new plant with a Smart Manufacturing and IoT orientation; logistics run via an SAP system.

Site
Tuzla, İstanbul
Processes
Manufacturing of Press Rings (PR), Manufacturing of swivel bolt clamps (HD Series, High Torque Resistant Heavy Duty), Manufacturing of Constant Torque high-performance clamps (ST), Manufacturing of V-Band clamps (V-BAND), Manufacturing of RSGU / bracket clamps (CC), Manufacturing of ear clamps (SE, Smooth ear clamp), Manufacturing of endless band clamps (SB), Product design and manufacturing of connecting elements (hose clamps)
Materials
Zinc-plated carbon steel, 1.4301, 1.4310, 1.4301 (DIN EN 10088-2), 1.4310 (DIN EN 10088-2)
Certificates
IATF 16949
Industries
Automotive, Agriculture, Shipping/Marine, Household appliances (White Goods), Industry/Hardware, Automotive industry
  1. 01

    Product design / R&D engineering

  2. 02

    Tooling and line engineering by in-house engineers

  3. 03

    Automated manufacturing (>75 %)

  4. 04

    Quality assurance

  5. 05

    Logistics via SAP with alternative packaging options

Materials & Processes

Stahl verz.

Zinc-plated carbon steel

Housing and screws of the Constant-Torque high-performance clamp, W2 corrosion-protected.

1.4301

1.4301 (DIN EN 10088-2)

Stainless steel for band and bridge of the ST clamps.

1.4310

1.4310 (DIN EN 10088-2)

Spring steel for the disc spring system of the Constant-Torque clamps.

Sites

İstanbul (Tuzla, AYOSB)

TR

Headquarters and plant

Materials
Zinc-plated carbon steel, 1.4301, 1.4310
  • Smart Manufacturing / IoT (2023)

İstanbul (Tuzla, AYOSB 5. Sok. No:4)

TR

Warehouse / Warehousing

Industries

AutomotiveAgricultureShipping/MarineHousehold appliances (White Goods)Industry/HardwareAutomotive industryGeneral hardware store / Industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Joining––––Zinc-plated carbon steel, 1.4301, 1.4310
Manufacturing of Press Rings (PR)Joining–––––
Manufacturing of swivel bolt clamps (HD Series, High Torque Resistant Heavy Duty)Joining–––––
Manufacturing of Constant Torque high-performance clamps (ST)Joining––––Zinc-plated carbon steel, 1.4301, 1.4310
Manufacturing of V-Band clamps (V-BAND)Joining–––––
Manufacturing of RSGU / bracket clamps (CC)Joining–––––
Manufacturing of ear clamps (SE, Smooth ear clamp)Joining–––––
Manufacturing of endless band clamps (SB)Joining–––––
Joining–––––
Engineering–––––

Additional services

Product design and manufacturing of connecting elements (hose clamps)R&D engineering (production lines designed and commissioned by Kale engineers)Manufacturing with >75 % high-tech automationLogistics via SAP system with alternative packaging optionsE-mobility solutions

Quality

Certified quality management system per IATF 16949 for the design and manufacturing of hose clamps (Bureau Veritas, incl. Remote Support Function Warehousing); production philosophy: “The 1st part is identical to the 1000th part”.

Evidenceİstanbul (Tuzla, AYOSB)
IATF 16949

History

  1. ca. 2000

    Start of hose clamp production; over 25 years of production experience (no exact founding year documented)

  2. 2023

    Occupancy of the new plant with a focus on Smart Manufacturing and IoT

  3. 2023

    IATF-16949 certification by Bureau Veritas (valid until 04.11.2026)

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