Industrial surface coating: KTL, powder coating, blasting technology, assembly and logistics from Garrel.
Kaley Lackier- und Pulvertechnik GmbH & Co. KG
Eichkamp 2a-4, 49681 Garrel · Koppelweg 12, 49681 GarrelNew on Amplifa
About Kaley
Kaley Lackier- und Pulvertechnik GmbH & Co. KG is a system partner for industrial surface coating with sites in Garrel, district of Cloppenburg. The service portfolio includes blasting technology as mechanical pretreatment, cathodic dip painting (KTL) including zinc phosphating, powder coating and, in individual cases, 2K wet painting with water-based, high-solid and solvent-reduced paints. Coated components made of steel and galvanized steel are finished up to dimensions of L 600 mm, W 2400 mm and H 3500 mm. In addition, the company carries out assembly work (torque-controlled screwdriving technology, pneumatic and electric riveting technology), cable assembly, packaging and delivery via its own vehicle fleet using just-in-time and just-in-sequence processes with EDI connectivity. Customers come from industry and trade, in particular from the lighting and electronics sectors. An in-house laboratory carries out regular quality tests such as coating thickness measurement and salt spray tests.
- Site
- Garrel
- Processes
- Blasting technology (blasting / mechanical pretreatment), Zinc phosphating (conversion layer, layer thickness 1.5 - 3 µm), Cathodic dip painting (KTL) with Powercron 6200HE dip paint from PPG, Powder coating (curing at 190 °C), Powder coating in KTL combination (polyester, epoxy or polyurethane powder), 2K wet painting / wet painting (water-based paints, high-solid paints, solvent-reduced paints), Assembly / fastening technology (joining of individual parts and modules), Screwdriving technology (torque-controlled)
- Materials
- Steel, galvanized steel, Blasting technology, Cathodic dip painting (KTL), Powder coating, 2K wet painting, Galvanized steel
- Certificates
- ISO 9001:2015
- Industries
- Industry, Trade, Lighting and electronics
- 01
Blasting technology (mechanical pretreatment)
- 02
Zinc phosphating (conversion layer)
- 03
KTL cathodic dip painting
- 04
Powder coating / 2K wet painting
- 05
Assembly & cable assembly
- 06
Packaging & logistics (own vehicle fleet)
Materials & Processes
Blasting technology
Mechanical pretreatment with steel grit S 280 (0.4–0.7 mm) to remove scale, oxide layers and contaminants.
Cathodic dip painting (KTL)
Electrodeposition painting with zinc phosphating (1.5–3 µm) and Powercron 6200HE from PPG for high corrosion protection.
Powder coating
Electrostatic powder application and curing at 190 °C, mainly polyester powder coatings in RAL and special colors.
2K wet painting
Conventional coating with water-based, high-solid and solvent-reduced paints for functional and decorative surfaces.
Steel
Typical substrate for blasting technology, KTL and powder coating.
Galvanized steel
Substrate for powder coating which, in combination with KTL, receives long-term corrosion protection.
Sites
Garrel, Eichkamp 2a-4
DEMain site: Lackier- und Pulvertechnik GmbH & Co. KG
- Materials
- Steel, galvanized steel
- 8 industrial powder booths
- 2 fully automatic Kuka coating robots
- Blasting system
- KTL dip painting line with zinc phosphating, rinsing zones and ultrafiltration
Garrel, Koppelweg 12
DESite of Kaley Beschichtungstechnik GmbH
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Blasting technology (blasting / mechanical pretreatment)Surface | – | – | – | – | Steel |
| Zinc phosphating (conversion layer, layer thickness 1.5 - 3 µm)Surface | – | – | – | – | Steel |
| Cathodic dip painting (KTL) with Powercron 6200HE dip paint from PPGSurface | – | 600 mm × 2400 mm × 3500 mm | – | – | Steel |
| Powder coating (curing at 190 °C)Surface | – | 600 mm × 2400 mm × 3500 mm | – | – | Steel, galvanized steel |
| Powder coating in KTL combination (polyester, epoxy or polyurethane powder)Surface | – | 600 mm × 2400 mm × 3500 mm | – | – | Steel |
| 2K wet painting / wet painting (water-based paints, high-solid paints, solvent-reduced paints)Surface | – | – | – | – | Steel |
| Assembly / fastening technology (joining of individual parts and modules)Assembly | – | – | – | small batches – large quantities | – |
| Screwdriving technology (torque-controlled)Assembly | – | – | – | – | – |
| Riveting technology (pneumatic and electric)Joining | – | – | – | – | – |
| Cable assembly (cables, cable bundles, cable harnesses, with connectors, contacts or ferrules)Assembly | – | – | – | small series – large series, custom builds | – |
| Magnetic coating thickness measurement according to DIN EN ISO 2178Testing | – | – | – | – | – |
| Salt spray testing according to DIN EN ISO 9227Testing | – | – | – | – | – |
| Logistics & vehicle fleet (just-in-time, just-in-sequence, packaging, EDI)Assembly | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| industrial powder booth | – | 8 | Components up to L 600 mm, W 2400 mm, H 3500 mm | – | Garrel |
| fully automatic coating robot | Kuka | 2 | – | – | Garrel |
| Blasting system | – | – | – | – | Garrel |
| KTL dip painting line (with pretreatment/zinc phosphating, rinsing zones, ultrafiltration) | – | – | Components up to L 600 mm, W 2400 mm, H 3500 mm | – | Garrel |
Additional services
Quality
The in-house laboratory carries out regular quality tests, including magnetic coating thickness measurement according to DIN EN ISO 2178 and salt spray testing according to DIN EN ISO 9227. The company is certified according to ISO 9001:2015.
| Evidence | Garrel |
|---|---|
| ISO 9001:2015 |
History
- 1996
Start of use of the powder coating process
Founded by Matthias and Gerhard Kaley; 45 years of company practice