Machines and integrated production lines for steel processing – saws, drill lines, shot blasting systems and coping systems.
Kaltenbach Maschinenfabrik
Lörrach (headquarters)New on Amplifa
About Kaltenbach
Kaltenbach Maschinenfabrik, headquartered in Lörrach, develops and manufactures machines and systems for industrial steel processing. The portfolio includes circular saws and band saws, saw-drill lines, plate processing centers, coping systems, shot blasting systems and priming systems. In addition to individual machines, the company offers integrated complete lines that combine machines, software and material flow into a networked smart factory environment. The systems are used worldwide by steel fabrication companies, steel service centers, steel traders and metal processing businesses; reference customers include, among others, Schwarzwald Eisen, Bühler, Stahlbau Fasshauer and Snijcon. The offering is complemented by service, helpdesk, and software and automation including plant integration for end-to-end production lines. Kaltenbach is available in English, German, French and Dutch and, according to its own statements, delivers worldwide.
- Site
- Lörrach
- Processes
- Shot Blasting, Circular Sawing, Band Sawing, Saw Drill Lines, Drilling, Plate Processing, Coping (Marking and Cutting), Painting (Priming)
- Materials
- Steel (structural steel, plates, profiles, tubes, welded constructions), Steel (structural steel, plates, profiles, tubes)
- Industries
- Steel construction, Steel trading / Steel Service Center, Metal processing, Mechanical engineering
- 01
Engineering and design
- 02
Machine and plant engineering
- 03
Plant integration / integrated production lines
- 04
Software & Automation (Smart Factory)
- 05
Commissioning at the customer
- 06
Service and helpdesk
Materials and Processes
Steel (structural steel, plates, profiles, tubes)
Processing of steel plates, profiles, tubes and welded constructions on all Kaltenbach machines.
Locations
Lörrach
DEHeadquarters
- Materials
- Steel
- GIETART ECO Blaster 1504
- GIETART Compact Blaster 604
- GIETART High Speed Blaster 3008
- GIETART 3D Blaster 3010
- KKS 450 U
- KKS 463 NA
- KF 2614 / 28
- KC 1221
- GIETART ECO Primer 1504
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Shot BlastingSurface | – | 1500 mm (GIETART ECO Blaster 1504) × 600 mm | – | up to 20,000 t/year (ECO Blaster 1504); | Steel (plates, profiles, tubes, welded constructions) |
| Circular SawingMachining | – | 153 mm workspace (KKS 463 NA) | – | – | Profiles, solid material, tubes (steel) |
| Band SawingMachining | – | – | – | – | Steel |
| Saw Drill LinesMachining | – | – | – | – | Steel |
| DrillingMachining | – | – | – | – | Steel |
| Plate ProcessingMachining | – | Plates up to 3 m long × 2600 mm (KF 2614/28); plates up to 3 m | – | – | Steel, up to 100 mm thick |
| Coping (Marking and Cutting)Machining | – | 1220 mm working area (KC 1221) × 475 mm | – | – | Steel |
| Painting (Priming)Surface | – | 1500 mm (GIETART ECO Primer 1504) × 600 mm | – | – | Steel |
14 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Shot Blasting System | GIETART (Kaltenbach) GIETART ECO Blaster 1504 | – | 1,500 x 600 mm; 4 turbines; throughput up to 20,000 t/year | – | – |
| Shot Blasting System | GIETART (Kaltenbach) GIETART Compact Blaster 604 | – | 600 x 300 mm; 4 turbines; throughput up to 7,500 t/year | – | – |
| Shot Blasting System | GIETART (Kaltenbach) GIETART High Speed Blaster 3008 | – | 3,200 x 600 mm; 8 turbines; throughput up to 50,000 t/year and more | – | – |
| Shot Blasting System | GIETART (Kaltenbach) GIETART 3D Blaster 3010 | – | 3,000 x 1,600 mm; 10 turbines | – | – |
| Semi-automatic mitre saw | Kaltenbach KKS 450 U | – | 150 mm | – | – |
| Fully-automatic universal circular saw | Kaltenbach KKS 463 NA | – | 153 mm | – | – |
| Plate processing machine | Kaltenbach KF 2614 / 28 | – | Plate width 2,600 mm; plates up to 3 m wide, 100 mm thick | – | – |
| Coping system | Kaltenbach KC 1221 | – | 1,220 × 475 mm | – | – |
| Coping system | Kaltenbach KC 1201 | – | – | – | Bühler (customer installation) |
| Priming system | GIETART (Kaltenbach) GIETART ECO Primer 1504 | – | 1,500 x 600 mm; 4 spray guns | – | – |
| Shot Blasting System | Kaltenbach SPRINT 1504 | – | Minimum part length 600 mm, minimum weight 50 kg (custom-built, Snijcon) | – | Snijcon (customer installation) |
| Sawing system | Kaltenbach KDM 1015 | – | – | – | Stahlbau Fasshauer (customer installation) |
| Sawing system | Kaltenbach KBS 1051 DG | – | – | – | Stahlbau Fasshauer (customer installation) |
| Drill-Coping-Line | Kaltenbach | – | – | – | Stürmsfs (customer installation) |
Additional services
Reference customers