Planning, design, manufacturing and assembly of bulk material plants and steel construction from a single source
Karl Starsetzki GmbH Anlagentechnik
BaddeckenstedtNew on Amplifa
Competence in Plant Engineering
Karl Starsetzki GmbH Anlagentechnik from Baddeckenstedt is a specialized engineering office and plant engineering company for bulk material technology and steel and plant construction. The 16-strong team takes on the entire range of services, from project development and planning, through overview drawings and function diagrams, design and manufacturing, to delivery, assembly and commissioning of turnkey plants. Core areas are the storage and pneumatic conveying of bulk materials (including silo cells with diameters up to 3,900 mm), dosing technology with beam, sheet and screw feeders, mixing technology such as container and double-cone mixers as well as big bag and sack emptying stations. Manufacturing is carried out in stainless steel and mild steel; the welding work is quality-assured by a DVS-certified welding engineer. On-site assembly is performed with four fully equipped assembly vehicles. Customers come from the construction industry, chemicals/paints, power plants and food sectors; a special offering is the elimination of weak points and performance optimization of existing plants.
- Site
- Baddeckenstedt
- Processes
- Design, manufacturing and assembly of steel and plant construction, Project development, planning, delivery, assembly and commissioning of plants (bulk material, Dosing technology for bulk materials (beam feeders, screw feeders, sheet feeders), Mixing technology (container mixers, duplex cone mixers, double-cone mixers, dispersers), Storage and conveying of bulk materials (silo cells, pneumatic suction/pressure conveying), On-site assembly work with 4 assembly vehicles, Welding technology with welding engineer (quality assurance), Project development
- Materials
- Stainless steel, Mild steel
- Certificates
- SCC* (HSE management system, restricted certificate, version 2011), DVS-certified welding engineer (guideline DVS 1171), SCC* (HSE management system, version 2011), DVS welding engineer (DVS 1171)
- Employees
- 16
- Industries
- Construction industry, Chemicals / paints, Power plants, Food
- 01
Project development and planning
- 02
Creation of overview drawings and function diagrams
- 03
Design
- 04
Offer / delivery specification
- 05
Manufacturing (steel and plant construction)
- 06
Delivery
- 07
On-site assembly (4 assembly vehicles)
- 08
Commissioning
- 09
Elimination of weak points / optimization
Materials and Manufacturing
Stainless steel
Used, among other things, for container mixers and components in the food sector.
Mild steel
Used for plant components and steel construction structures.
Location
Baddeckenstedt
DEHead office with office, development and design; on-site assembly at customer sites
- Materials
- Stainless steel, mild steel
- 4 assembly vehicles with equipment
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Design, manufacturing and assembly of steel and plant constructionJoining | – | – | – | – | Steel |
| Project development, planning, delivery, assembly and commissioning of plants (bulk materialEngineering | – | – | – | – | – |
| Dosing technology for bulk materials (beam feeders, screw feeders, sheet feeders)Engineering | +/- 5g (depending on product); accuracy 20g; dosing range 60 | – | – | – | – |
| Mixing technology (container mixers, duplex cone mixers, double-cone mixers, dispersers)Engineering | – | – | 1,000kg payload (container mixer) | – | Stainless steel, Mild steel |
| Storage and conveying of bulk materials (silo cells, pneumatic suction/pressure conveying)Engineering | – | Silo cell diameter 3,900mm | – | – | – |
| On-site assembly work with 4 assembly vehiclesAssembly | – | – | – | – | – |
| Welding technology with welding engineer (quality assurance)Joining | – | – | – | – | Steel |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Assembly vehicles | – | 4 | – | – | Baddeckenstedt / customer sites |
| Silo cells (bulk material storage) | – | 18 | Total volume 2,000cbm, diameter 3,900mm | – | – |
| Container mixer | – | – | Container size 1,600l, payload 1,000kg | – | – |
| Duplex cone mixer | – | 2 | Usable capacity 600l per mixer | – | – |
| Swivel discharge screw | – | – | Capacity 165 m3/h | – | – |
| Silo for natural fibers | – | – | 480m3 incl. discharge system | – | – |
Additional services
Quality and Certification
Welding technology is quality-assured by a DVS-certified welding engineer; the company held an SCC* certificate (HSE management system, Kiwa, valid until 10.09.2018).
| Evidence | Baddeckenstedt |
|---|---|
| SCC* (HSE management system, version 2011) | |
| DVS welding engineer (DVS 1171) |
History
- 2015
Receipt of the SCC* certificate (No. 89271, Kiwa) for design, manufacturing and assembly of steel and plant construction, valid until 10.09.2018.
- 2014
Granting of DVS certification to Sören Starsetzki as welding engineer, valid until 23.04.2017.