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Baur – Fertigung

Body and prototype construction, convertible conversions (TC concepts) and robotic welding in Stuttgart

Baur Logo

Karosserie Baur GmbH & Co. KG

Stuttgart (DE)New on Amplifa

1910Founded
ca. 450Porsche 959 units built (contract production)

About Baur

Baur is a body manufacturer founded in Stuttgart in 1910 with a long tradition in vehicle manufacturing and in converting series-production vehicles. The company has been building BMW convertibles since the 1930s and developed the targa-style TC construction method, which was sold as an aftermarket option and, with factory approval, through BMW dealers. Today Baur operates as a body-and-assembly plant for IVM Automotive, a member of the Ed Group, and has built prototypes for manufacturers such as Porsche, Audi and Ford. Services include vehicle prototype construction, convertible conversions, retrofit conversions on customer vehicles, special interior leather work, and robot-assisted welding of chassis components. Baur is also known, among other things, as the production site of all Porsche 959 vehicles, which were built there on an assembly line with Porsche inspectors.

Site
Stuttgart
Processes
Body construction and assembly (body and assembly works), Prototype construction, Convertible soft-top/roof construction (targa-style tops, folding tops), Vehicle conversions / retrofitting (TC conversions retrofitted on customer vehicles), Robotic welding (chassis components), Interior leather processing / interior leather work, Complete vehicle production on a contract basis (e.g. Porsche 959 on the assembly line), Vehicle prototype construction
Materials
Leather (interior), Steel, Leather
Founded
1910
Industries
Automotive industry
  1. 01

    Prototype construction

  2. 02

    Robotic welding

  3. 03

    Body construction

  4. 04

    Soft-top/roof construction

  5. 05

    Interior leather processing

  6. 06

    Assembly

Materials and Processes

St

Steel

Used for chassis components that are robot-welded at Baur (e.g. Audi Quattro).

Leder

Leather

Processed for special interior leather work in vehicle interiors.

Sites

Standort Stuttgart

Stuttgart

DE

Body/assembly plant, prototype construction, robotics

Materials
Steel, leather
  • Robotic welding system
  • Assembly line

Components and Services

BMW convertibles and TC conversions
BMW convertibles and TC conversionsBody construction · Automotive industry
Chassis components (Audi Quattro)
Chassis components (Audi Quattro)Robotic welding · Automotive industry
Vehicle prototypes
Vehicle prototypesPrototype construction · Automotive industry

Inside the production

Manufacturing and prototype construction in Stuttgart
Manufacturing and prototype construction in Stuttgart

Industries

Automotive industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Body construction and assembly (body and assembly works)Assembly–––––
Prototype constructionEngineering–––––
Convertible soft-top/roof construction (targa-style tops, folding tops)Assembly–––––
Vehicle conversions / retrofitting (TC conversions retrofitted on customer vehicles)Assembly–––––
Robotic welding (chassis components)Joining––––Steel (Audi Quattro chassis components)
Interior leather processing / interior leather workAssembly––––Leather
Complete vehicle production on a contract basis (e.g. Porsche 959 on the assembly line)Assembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Robotic welding system––––Stuttgart
Assembly line––––Stuttgart

Additional services

Vehicle prototype constructionConvertible conversions (TC concepts)Retrofit conversions (aftermarket)Special interior leather workRobotic welding of chassis components

Reference customers

PorscheAudiFordBMWIVM Automotive (Ed Group)

History

  1. 1910

    Baur is founded in Stuttgart; around the same time the Baur family received a patent for a folding-top design for luxury automobiles.

  2. 1930er

    Start of BMW convertible production; including 1,682 BMW 1600-2 convertibles, 2,517 2002 convertibles and 2,592 E110 700 Sport convertibles.

  3. 1971

    Start of production of the safer targa-style TC construction method with the BMW 2002.

  4. 1976

    Production of the Opel Kadett C Aero with Baur top (until 1978); most of the roughly 450 Porsche 959 units are built on the assembly line in Stuttgart.

  5. 1987

    Introduction of the Baur TC3, whose production ended with the launch of the BMW Z1.

  6. 1990er

    Baur TC4 based on the four-door BMW E36 with fixed door frames.

  7. 2002

    Presentation of the Baur G-Cabrio XL based on the Mercedes G-Class at the Geneva Motor Show.

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