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KAS – Fertigung

Glue application and quality assurance systems for folding carton gluing machines and corrugated board lines

KAS Logo

KAS GmbH

KüllstedtNew on Amplifa

GmbHLegal form
HeadquartersKüllstedt, Germany

About KAS

KAS GmbH, based in Küllstedt (Thuringia), develops and manufactures glue application and quality assurance systems used on folding carton gluing machines and in corrugated board production. The product portfolio includes the TOPGUARD and CORRUGATED quality assurance systems as well as the MATRIX, COMPACT and CORRUGATED glue application systems with up to 16 glue guns. Modules include Bar Code Check (BCC), Glue Disk Check (GDC), Glue Jet Application (GJA), Glue Jet Check (GJC), Position Detection Check (PDC), Tracking and Ejecting (TAE) as well as fully electric glue guns such as DLK15, DLK22, PLK25 and VPower for hotmelt up to 200 °C. The systems process carton, corrugated board, paper bags and paper sacks and are used in industries such as folding carton production, pharmaceuticals, cosmetics and the packaging industry. In addition to sales and support, the company offers training and consulting; the website is available in six languages.

Site
Küllstedt
Processes
Glue Jet Application (GJA) – glue programming for complex applications, Glue application systems, Quality assurance systems, Training/consulting, Technical support, International service
Materials
Carton (folding cartons), Corrugated board, Paper bags, Paper sacks, Hotmelt adhesive (up to 200 °C), Paper bags and paper sacks, Hotmelt adhesive up to 200 °C
Certificates
Glue inspection (GDC/GJC), Barcode inspection (BCC), Position Detection Check (PDC), Tracking and Ejecting (TAE)
Industries
Folding carton production, Pharmaceuticals, Cosmetics, Corrugated board, Packaging industry
  1. 01

    Development of the systems and software (MPG, GJA)

  2. 02

    Manufacturing of glue application and QA components

  3. 03

    Assembly and configuration on folding carton gluing machines

  4. 04

    Commissioning and programming of the gluing operations

  5. 05

    Training, consulting and technical support

Materials & Processes

KA

Carton (folding cartons)

Processed in glue application and quality assurance systems for folding carton gluing machines.

WP

Corrugated board

Processed with the CORRUGATED system for top and bottom glue application with multiple glue heads.

PT

Paper bags and paper sacks

Target materials of the glue application systems in packaging production.

HM

Hotmelt adhesive up to 200 °C

Designed for the fully electric VPower glue gun.

Locations

Standort Küllstedt

Küllstedt

DE

Headquarters with development, manufacturing and support

Materials
Carton, corrugated board, hotmelt
  • TOPGUARD
  • MATRIX
  • CORRUGATED
  • COMPACT
  • DLK15
  • DLK22
  • PLK25
  • VPower
  • TAE FE100/LE100/RE100

Systems & Modules

TOPGUARD quality assurance system
TOPGUARD quality assurance systemGlue and barcode inspection · folding carton production
COMPACT glue application system
COMPACT glue application system1–16 glue guns · folding carton gluing machines
CORRUGATED system
CORRUGATED systemMulti glue heads · corrugated board production
DLK15 glue gun
DLK15 glue gunFully electric, 1000 dots/second · dot and line application
PLK25 glue gun
PLK25 glue gunHigh speed, high viscosity · packaging industry
Flipper ejector FE100
Flipper ejector FE100Tracking and Ejecting · folding carton gluing machines

Inside the production

CAD-controlled glue application with Matrix Pattern Generator
CAD-controlled glue application with Matrix Pattern Generator
Barcode reading sensor
Barcode reading sensor
Glue disk sensor
Glue disk sensor
Glue application sensor
Glue application sensor
Linear ejector LE100
Linear ejector LE100
Rotary ejector RE100
Rotary ejector RE100
Glue application on the folding carton gluing machine
Glue application on the folding carton gluing machine
Window patching
Window patching
Glue inspection in corrugated board production
Glue inspection in corrugated board production
DLK22 glue head
DLK22 glue head

Industries

Folding carton productionPharmaceuticalsCosmeticsCorrugated boardPackaging industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Joining––––Carton, Corrugated board
Inspection––––Carton
Joining––––Carton
Joining––––Corrugated board
Glue Jet Application (GJA) – glue programming for complex applicationsJoining––––Carton

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Quality assurance system for folding carton gluing machinesKAS GmbH TOPGUARD–––Kuellstedt, Germany
CAD-controlled glue application systemKAS GmbH MATRIX–––Kuellstedt, Germany
Corrugated board glue application system with multiple glue headsKAS GmbH CORRUGATED–––Kuellstedt, Germany
Glue application system with 1–16 glue gunsKAS GmbH COMPACT–––Kuellstedt, Germany
Fully electric glue gun for dot and line application, 1000 dots/secondKAS GmbH DLK15–––Kuellstedt, Germany
Fully electric glue gun for dot and line applicationKAS GmbH DLK22–––Kuellstedt, Germany
Fully electric high-speed glue gun for high viscosityKAS GmbH PLK25–––Kuellstedt, Germany
Fully electric glue gun for hotmelt up to 200 °CKAS GmbH VPower–––Kuellstedt, Germany
Flipper ejector / linear ejector / rotary ejector (TAE)KAS GmbH FE100, LE100, RE100–––Kuellstedt, Germany

Additional services

Glue application systemsQuality assurance systemsTraining/consultingTechnical supportInternational service

Quality

The systems inspect glue application (GDC, GJC), barcodes (BCC) and positions (PDC) and automatically eject defective cartons via TAE ejectors. This prevents scrap caused by too little or too much glue.

EvidenceKüllstedt
Glue inspection (GDC/GJC)
Barcode inspection (BCC)
Position Detection Check (PDC)
Tracking and Ejecting (TAE)
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