Special machinery, automation, robotics, conveyor technology, steel construction and test bench construction from Merzig
Kautenburger GmbH
Merzig-Brotdorf (Heiligenwies industrial park)New on Amplifa
About Kautenburger GmbH
Founded in 1990, Kautenburger GmbH is an industrial automation company based in the Heiligenwies industrial park in Merzig-Brotdorf. Its range of services covers the conception and development as well as the complete manufacturing, assembly and commissioning of fully automated production cells, robotics and handling systems, gripper systems, assembly systems, special machinery, conveyor technology, steel construction and test benches. Particular expertise lies in machining with robots (engraving, milling, grinding, deburring) with CAM programming as well as in the virtual commissioning of complex systems. Conveyor systems are made from steel, stainless steel and plastic; against wear, materials such as Hardox and Dillidur, cladding and hardened elements are used. The systems are also designed for harsh industrial environments such as foundries, forges and the ceramics and refractory industry and carry approvals according to EN 1090 EXC3 and DIN 18800 Class E as well as the status of a certified specialist company under the Water Resources Act (WHG). Customers come, among others, from foundry technology, automotive, the ceramics and refractory industry, the food industry, recycling and the steel industry.
- Site
- Merzig-Brotdorf
- Processes
- Automation / robotics (fully automated, partially automated, collaborative, loads up to 500 kg), Production cells / handling systems (assembling, handling), Robot-based machining (engraving, milling, grinding, deburring), Gripper systems for robotics and handling systems (incl. tool changers), Assembly systems (manual, semi-automatic, fully automatic), Special machinery and plant engineering, Conveyor technology (slat, roller, scraper, belt conveyors, screw conveyors), Steel construction (approval EN 1090 EXC3, DIN 18800 Class E, certified specialist company under
- Materials
- Hardox, Dillidur, Stainless steel, Steel, Plastic
- Certificates
- EN 1090 EXC3, DIN 18800 Class E, Certified specialist company under WHG
- Founded
- 1990
- Industries
- Foundry technology, Automotive, Ceramics and refractory industry, Food industry, Recycling, Steel industry
- 01
Design and development
- 02
Simulation / virtual commissioning
- 03
CAM programming
- 04
Manufacturing (steel construction, machining)
- 05
Assembly
- 06
Commissioning
- 07
Service and system optimization
Materials & Processes
Steel
Base material for steel construction, conveyor technology and plant engineering (EN 1090 EXC3).
Hardox
Wear-resistant steel for conveyor systems in highly stressed environments.
Dillidur
Wear-resistant steel for wear-exposed conveyor technology.
Stainless steel
Used in conveyor technology and systems with increased corrosion protection requirements.
Plastic
Used for slat conveyors and conveyor technology components.
Locations
Merzig-Brotdorf
DEHeadquarters with manufacturing, design and assembly
- Materials
- Steel, Hardox, Dillidur, stainless steel, plastic
- Robotic production cells
- Welding technology (EN 1090 EXC3)
- CAM systems
- Vision systems
Components & Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Automation / robotics (fully automated, partially automated, collaborative, loads up to 500 kg)Assembly | – | – | 500 kg | – | – |
| Production cells / handling systems (assembling, handling)Assembly | – | – | – | – | – |
| Robot-based machining (engraving, milling, grinding, deburring)Machining | – | – | – | – | – |
| Gripper systems for robotics and handling systems (incl. tool changers)Engineering | – | – | – | – | – |
| Assembly systems (manual, semi-automatic, fully automatic)Assembly | – | – | – | – | – |
| Special machinery and plant engineeringEngineering | – | – | – | – | – |
| Conveyor technology (slat, roller, scraper, belt conveyors, screw conveyors)Assembly | – | – | – | – | Steel, Plastic, Hardox, Dillidur, Stainless steel |
| Steel construction (approval EN 1090 EXC3, DIN 18800 Class E, certified specialist company underJoining | – | – | – | – | Steel |
| Test bench construction (driving wind simulation, environmental simulation, enclosures down to -50Testing | – | – | – | – | – |
| Virtual commissioning, simulation, CAM programmingEngineering | – | – | – | – | – |
Additional services
Quality & Approvals
For zero-defect production, Poka-Yoke systems and vision systems are used for quality control; complex systems are tested and simulated in advance via virtual commissioning. The steel construction is approved according to EN 1090 EXC3 and DIN 18800 Class E, and the company also holds the status of a certified specialist company under the Water Resources Act (WHG).
| Evidence | Merzig-Brotdorf |
|---|---|
| EN 1090 EXC3 | |
| DIN 18800 Class E | |
| Certified specialist company under WHG |
History
- 1990
Company founding – since 1990 development of innovative products and systems in industrial automation.