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KDL Lohne – Fertigung

Service provider for assembly, packaging, inspection and rework of plastic parts with its own welding and processing technologies

KDL Lohne Logo

KDL Kunststoffdienstleistungen Lohne GmbH

Lohne (Oldenburg) · Eydelstedt (Barnstorf)New on Amplifa

1985Founded (KDL: 2010)
approx. 160Employees
2 sitesLohne and Eydelstedt
over 10,000 sqmProduction and warehouse space
approx. 5,000High-bay racking slots

The Company

KDL Kunststoffdienstleistungen Lohne GmbH is an owner-managed family business in its second generation and supports industrial companies in the Oldenburger Münsterland as well as internationally with services related to plastic articles from injection molding. The range of services includes manual, semi-automatic and fully automatic assembly, packaging and order picking, sorting, inspection and rework, as well as project and concept planning for assembly processes, logistics and warehousing. In processing technologies, KDL offers ultrasonic welding, friction welding, drilling and milling work, punch press technology, electrical engineering with cable processing and potting with 2-component liquid resins, packaging processes, cleaning processes, low-friction coating application, inspection of chrome-plated plastic parts, and embossing and labeling technology. Recipients of the articles delivered via customers come from the cosmetics, food, automotive and agricultural industries. The company employs around 160 people at its sites in Lohne (Oldenburg) and Eydelstedt (Barnstorf) and is certified to DIN EN ISO 9001:2015.

Site
Lohne
Processes
Assembly (manual assembly, semi-automatic assembly, fully automatic assembly), Packaging / order picking, Sorting, inspection & rework, Project and concept planning for assembly processes, Ultrasonic welding processes, Friction welding processes, Drilling and milling work (0-series automotive, drilled holes in small series, processing on large, Punch press technology (semi-automatic precision technology for automotive, punching with hand
Materials
Plastic (general, articles from the cosmetics, food, automotive and agricultural industries), 2-component liquid resins (potting of plug connectors), Low-friction coating (application process for noise reduction), Chrome (refined/painted/chrome-plated plastic parts), Plastic (injection-molded articles), 2-component liquid resins, Low-friction coating, Chrome-plated and painted plastic parts
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1985
Employees
approx. 160
Industries
Automotive industry, Cosmetics industry, Food industry, Agricultural industry, Plastic injection molding (supplier)
  1. 01

    Project and concept planning

  2. 02

    Raw parts collection

  3. 03

    Assembly (manual, semi-automatic, fully automatic)

  4. 04

    Processing (welding, drilling/milling, punching, electrical engineering,

  5. 05

    Sorting, inspection & rework

  6. 06

    Packaging and order picking

  7. 07

    Warehousing

  8. 08

    Delivery with own vehicle fleet

Processing Technologies and Materials

Kunststoff

Plastic (injection-molded articles)

Processing, assembly and inspection of injection-molded parts from the cosmetics, food, automotive and agricultural industries.

2K-Harz

2-component liquid resins

Potting of plug connectors in the electrical engineering sector.

Gleitlack

Low-friction coating

Manual application on large components for noise reduction in the automotive industry.

Chrom

Chrome-plated and painted plastic parts

Processing and inspection of refined plastic articles at specially illuminated workstations.

Sites

Standort Lohne (Oldenburg)

Lohne (Oldenburg)

DE

Main site: production, warehousing, administration

Materials
Plastic
  • Ultrasonic welding systems
  • Hand lever presses (punch press technology)
  • Semi-automatic precision punching technology
  • High-tech assembly lines
  • Packaging machines
  • Drying line and inspection station with special illumination
  • Block warehouse (1,200 sqm)
  • High-bay warehouse (approx. 5,000 slots)
  • Own vehicle fleet

Eydelstedt (Barnstorf)

DE

Branch site: production and block warehouse

Materials
Plastic
  • Block warehouse (3,500 sqm)

Services and Components

Assembly of plastic components
Assembly of plastic componentsManual, semi-automatic and fully automatic assembly · plastic supply industry
Sorted plastic article
Sorted plastic articleSorting, inspection & rework · automotive and cosmetics industry

Inside the production

Aerial view of the Lohne site
Aerial view of the Lohne site
Block warehouse
Block warehouse
Assembly line
Assembly line
Packaging and order picking
Packaging and order picking
Company team
Company team

Industries

Automotive industryCosmetics industryFood industryAgricultural industryPlastic injection molding (supplier)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly (manual assembly, semi-automatic assembly, fully automatic assembly)Assembly––––Plastic
Packaging / order pickingAssembly––––Plastic
Sorting, inspection & reworkInspection––––Plastic
Project and concept planning for assembly processesEngineering–––––
Ultrasonic welding processesJoining––––Plastic
Friction welding processesJoining––––Plastic
Drilling and milling work (0-series automotive, drilled holes in small series, processing on largeMachining––––Plastic
Punch press technology (semi-automatic precision technology for automotive, punching with handForming––––Plastic
Electrical engineering (cutting cables to length, crimping connectors, soldering cable ends)Joining––––Plastic, 2-component liquid resins
Packaging processes (standard and special packaging for small and large series, manual orAssembly––––Plastic
Semi-automatic cleaning processes (cleaning of packaging with compressed air, ionizing andSurface––––Plastic
Application processes (manual low-friction coating application on large components with drying line)Surface––––Plastic, Low-friction coating
Processing & inspection of chrome parts (inspection of painted/chrome-plated plastic articles atInspection––––Plastic, Chrome
Embossing and labeling technology (rotary embossing, flat embossing, labeling technology, printingSurface––––Plastic
Logistics and warehousing (block warehouse approx. 5,000 sqm, high-bay warehouse approx. 5,000Assembly–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Ultrasonic welding systems––––Lohne
Hand lever presses (punch press technology)––––Lohne
Semi-automatic precision punching technology––––Lohne
High-tech assembly lines––––Lohne
Packaging machines––––Lohne
Drying line and inspection station with special illumination (application processes)––––Lohne

Additional services

Assembly (manual, semi-automatic, fully automatic)Packaging / order pickingSorting, inspection & reworkProject and concept planning for assembly processesLogistics (own vehicle fleet)Warehousing (block warehouse, high-bay warehouse)Ultrasonic welding processesFriction welding processesDrilling and milling workPunch press technologyElectrical engineeringPackaging processesSemi-automatic cleaning processesApplication processes (low-friction coating)Processing & inspection of chrome partsEmbossing and labeling technology

Quality

KDL is certified to DIN EN ISO 9001:2015 for assembly, inspection, packaging and production-supplementary activities. Inspections are carried out with visual and technical checks, seamless traceability, 100% functional testing in the electrical engineering sector, and specially illuminated inspection stations.

EvidenceLohne (Oldenburg)Eydelstedt (Barnstorf)
ISO 9001

History

  1. 1985

    Founded by Maria Dierker; processing of plastic articles as home-based work, later sites in Kroge, Mühlen and Lohne (Grevingsberg), finally at Zur Mark 4 in Lohne.

  2. 2010

    Founding of KDL: Marc and Yvonne Dierker take over the business from their mother with around 1,000 sqm.

  3. 2018

    KDL operates over 10,000 sqm of production and warehouse space with around 160 employees.

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