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KeiKo – Fertigung

Plant engineering in stainless steel and plastics: complete systems, skids, assemblies and piping for process industries.

KeiKo Logo

KeiKo-Anlagentechnik GmbH

Herzebrock-Clarholz, GermanyNew on Amplifa

2011Founded
Ø6–300 mmPiping construction
<0.3 µmPipe surface finish
approx. 400 mmSmall container outer diameter

Plant engineering in stainless steel and plastics

KeiKo-Anlagentechnik GmbH is a company founded in 2011 in Herzebrock-Clarholz with a focus on plant engineering in stainless steel and plastics. The company manufactures complete systems and skids – including CIP and cleaning systems, evaporation and extraction systems, valve blocks and valve frames, dosing stations as well as nitrogen systems and customer-specific custom systems. In addition, assemblies, individual components and piping with diameters from Ø6 to Ø300 mm are produced. The range of services covers the entire value chain from cutting to frame and structural fabrication, piping construction, surface treatment (polishing, pickling, passivation, electropolishing, glass bead and surface blasting) through to country-specific wiring and tubing including connection to the control system. The offering is rounded off by mechanical and electronic testing, simulations and customer acceptances in final inspection. Customer industries include the food, beverage, pharmaceutical, chemical and petrochemical industries.

Site
Herzebrock-Clarholz
Processes
Plant engineering in stainless steel and plastics (complete systems, assemblies, individual, Manufacture of complete systems & skids, Frame and structural fabrication, Piping construction (pipe diameter Ø6mm–Ø300mm), Orbital welding technology, TIG welding process, Small container fabrication up to approx. 400mm outer diameter, Polishing (surface treatment)
Materials
Stainless steel, Plastics, Orbital welding technology, TIG welding process
Certificates
Certificates and approvals for welding personnel incl. orbital welding, Certified welding personnel (orbital welding technology)
Founded
2011
Industries
Food industry, Beverage industry, Pharmaceutical industry, Chemical industry, Petrochemical industry
  1. 01

    Design based on 3D STEP model

  2. 02

    Cutting

  3. 03

    Frame and structural fabrication

  4. 04

    Piping construction

  5. 05

    Small container and sheet metal fabrication

  6. 06

    Surface treatment

  7. 07

    Wiring/ Tubing

  8. 08

    Testing, simulation and customer acceptance

Materials, welding technology and surface treatment

Edelstahl

Stainless steel

Main material for complete systems, skids, piping and assemblies with high surface requirements.

Kunststoff

Plastics

Material for plant engineering, assemblies and cutting alongside stainless steel.

Orbital

Orbital welding technology

Certified welding process for stainless steel piping, e.g. in the pharmaceutical and food industries.

WIG

TIG welding process

Manually guided welding process for piping construction and welded assemblies made of stainless steel.

Locations

Standort Herzebrock-Clarholz

Herzebrock-Clarholz

DE

Headquarters and manufacturing

Lot size
One-off production up to smaller batch quantities
Materials
Stainless steel, plastics
  • Cutting
  • Piping construction
  • Orbital welding technology
  • TIG welding technology
  • Surface treatment (polishing, pickling, passivation, electropolishing, blasting)

Components and systems

Complete system / skid
Complete system / skidPlant engineering · Process industry
Piping Ø6–300 mm
Piping Ø6–300 mmPiping construction · Pharmaceutical/food industry
Orbital weld seam
Orbital weld seamOrbital welding · Stainless steel
Sheet metal parts (hoppers, reducers, collection containers)
Sheet metal parts (hoppers, reducers, collection containers)Sheet metal work · Food/pharmaceutical sector

Inside the production

Manufacturing in Herzebrock-Clarholz
Manufacturing in Herzebrock-Clarholz
Welded stainless steel assembly
Welded stainless steel assembly
Surface treatment
Surface treatment
Wired and tested assembly
Wired and tested assembly

Industries

Food industryBeverage industryPharmaceutical industryChemical industryPetrochemical industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plant engineering in stainless steel and plastics (complete systems, assemblies, individualAssembly––––Stainless steel, Plastics
Manufacture of complete systems & skidsAssembly––––Stainless steel
Frame and structural fabricationAssembly––––Stainless steel
Piping construction (pipe diameter Ø6mm–Ø300mm)Joining<0.3µm–––Stainless steel
Orbital welding technologyJoining––––Stainless steel
TIG welding processJoining––––Stainless steel
Small container fabrication up to approx. 400mm outer diameterForming–approx. 400 mm outer diameter––Stainless steel
Polishing (surface treatment)Surface<0.3µm–––Stainless steel
Pickling and passivationSurface––––Stainless steel
ElectropolishingSurface––––Stainless steel
Surface blasting / glass bead blastingSurface––––Stainless steel
GrindingSurface––––Stainless steel
Sheet metal work (hoppers, reducers, collection containers)Forming–––One-off production – smaller batch quantitiesStainless steel
Electronic and pneumatic wiring/tubing including integration into the control systemAssembly–––––
Mechanical and electronic checks, simulation, customer acceptances in final inspectionTesting–––––
Design (based on 3D STEP model, individual part drawings)Engineering–––––
CuttingMachining––––Stainless steel, Plastics

Additional services

Design (individual part drawings from 3D STEP model)Piping construction (Ø6–300 mm, steam piping)Orbital welding and TIG weldingManufacture of complete systems and skidsManufacture of assemblies and individual componentsSheet metal work (hoppers, reducers, collection containers)Surface treatment (polishing, grinding, pickling, passivation, electropolishing, blasting)Electrical and pneumatic wiring/tubing including control system integrationMechanical and electronic testing and simulationCustomer acceptances in final inspectionOn-site adaptation and manufacture of piping at the customer's site

Quality and testing

Tested equipment for orbital welding and TIG welding processes as well as certified welders and inspectors are standard. Mechanical and electronic testing, simulations and customer acceptances take place in the company's own final inspection.

EvidenceHerzebrock-Clarholz
Certified welding personnel (orbital welding technology)

Company history

  1. 2011

    Foundation of KeiKo-Anlagentechnik GmbH in Herzebrock-Clarholz by Norbert Keitlinghaus-Twehues and Michael Kottenstede; both founders brought more than 20 years of experience in plant engineering. The company name was derived from the initial letters of the surnames (Keitlinghaus, Kottenstede).

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