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Kersten bends, cuts, machines and welds steel and aluminium into curved components and structures.

KE

Kersten Group

Wanssum (NL) · Steißlingen (DE) · Kleszczów (PL) · Ras Al Khaimah (AE)New on Amplifa

4Production sites (NL, DE, PL, UAE)
Steel & AluminiumMaterials
3–200 mmWeldable thicknesses
6Industries (incl. architecture, offshore)

About Kersten Group

The Kersten Group is an internationally active metal processor headquartered in Wanssum (Netherlands) with production sites in the Netherlands, Germany (Steißlingen), Poland (Kleszczów) and the United Arab Emirates (Ras Al Khaimah). The company manufactures curved components and structures from steel and aluminium, including offshore tubulars such as J-tubes, S-tubes and pile sleeves, curved profiles as well as custom components. The value chain includes bending over the X or Y axis, cutting, sawing, 5-axis machining, welding (SAW, GMAW/FCAW, GTAW, including heat treatment), construction and assembly as well as co-engineering. Customer industries include architecture, industrial plants, infrastructure, mechanical engineering, mobility and offshore; among other projects, supplies were delivered for the renovation of the PSV stadium. Quality management is certified to ISO 9001 and ISO 14001; welding work holds extensive qualifications to EN ISO 3834-2, DIN EN 15085-2, DIN 18.800-7 and AD 2000 HP0.

Site
EJ Wanssum, NL
Processes
Bending of steel and aluminium (Bending solutions), Bending over the X-axis or Y-axis, Bending capacities profiles, Bending capacities plate, Cutting, Sawing, Milling / 5-axis machining (5-axis machining), Welding
Materials
Steel, Aluminium, Bending (X-/Y-axis), 5-axis machining, SAW welding (121–125, SAW TWIN 123), GMAW/FCAW (131–138) and GTAW (141)
Certificates
ISO 9001:2015, ISO 14001, DIN EN 1090-2 EXC 4, DIN EN 1090-3 EXC 3, EN ISO 3834-2, DIN EN 15085-2 CL1, DIN 18.800-7 Class E (Large competence proof), AD2000 Merkblatt HP0, EN 15614-1 / ASME IX welding qualification
Industries
Architecture, Industrial plants, Infrastructure, Mechanical engineering, Mobility, Offshore
  1. 01

    Co-engineering

  2. 02

    Cutting/Sawing

  3. 03

    Bending (X-/Y-axis)

  4. 04

    5-axis machining/Milling

  5. 05

    Welding (incl. PWHT)

  6. 06

    Assembly

Materials & Processes

St

Steel

Main material for curved profiles, plates and offshore tubulars.

Al

Aluminium

Used among other things for curved tent profiles and architectural components.

BIE

Bending (X-/Y-axis)

Bending of steel and aluminium profiles as well as plates with documented bending capacities.

5FR

5-axis machining

Milling of curved and complex components on 5-axis machining centres.

SAW

SAW welding (121–125, SAW TWIN 123)

Submerged arc welding of thicknesses 3–200 mm incl. PWHT.

GMAW

GMAW/FCAW (131–138) and GTAW (141)

Welding processes for steel and aluminium qualified to EN 15614-1/ASME IX.

Sites

Wanssum

NL

Production site / Headquarters

Materials
Steel, aluminium
  • 5-axis machining centre

Steißlingen

DE

Production site

Materials
Steel, aluminium

Kleszczów

PL

Production site

Materials
Steel, aluminium

Ras Al Khaimah

AE

Production site

Materials
Steel, aluminium

Industries

ArchitectureIndustrial plantsInfrastructureMechanical engineeringMobilityOffshore

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Bending of steel and aluminium (Bending solutions)Forming––––Steel, Aluminium
Bending over the X-axis or Y-axisForming––––Steel, Aluminium
Bending capacities profilesForming––––Steel, Aluminium
Bending capacities plateForming––––Steel, Aluminium
CuttingMachining––––Steel, Aluminium
SawingMachining––––Steel, Aluminium
Milling / 5-axis machining (5-axis machining)Machining––––Steel, Aluminium
WeldingJoining––––Steel, Aluminium
SAW welding (121-125), thicknesses 3mm – 200mm incl. PWHTJoining––––Steel
GMAW-FCAW (131-135-136-138), thicknesses 3mm – 200mm incl. PWHTJoining––––Steel, Aluminium
GTAW welding (141)Joining––––Steel, Aluminium
SAW TWIN (process 123)Joining––––Steel
Construction and assemblyAssembly––––Steel, Aluminium
Co-engineeringEngineering–––––
Custom componentsEngineering––––Steel, Aluminium
Curved tubes for offshore (Tubulars, J-tubes/S-tubes, Pile Sleeves)Forming––––Steel
Bent tent profilesForming––––Aluminium

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-axis machining centre–––––

Additional services

Bending (rounding/bending of steel and aluminium)Co-engineeringConstruction and assembly (construction and assembly)Custom componentsCutting (cutting/sawing)Machining (5-axis machining, milling)Welding (SAW, GMAW/FCAW, GTAW, incl. PWHT)

Reference customers

PSV (stadium renovation)

Quality & Certification

Quality assurance includes audits, analyses and assessments of our own activities as well as those of partners. Customer confirmations 3.1 and 3.2 in accordance with EN 10204:2004 are available; welding qualifications exist among others to ISO 15614-1, DNV OS-C401, Norsok M-101 and ASME IX.

EvidenceWanssumSteißlingenKleszczówRas Al Khaimah
ISO 9001:2015
ISO 14001
DIN EN 1090-2 EXC 4
EN ISO 3834-2
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