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Conversion of refrigerated vehicles with proprietary CoolJet refrigeration technology, interior insulation and a Europe-wide service network

KE

Kerstner GmbH

Werner-von-Siemens-Str. 9, 68649 Groß-RohrheimNew on Amplifa

1983Founded in Frankfurt, today in Groß-Rohrheim
1.300+Fully converted vehicles and conversion kits
27Markets with service and parts network
several hundredRefrigerated vehicle conversions per year
5–500Vehicles per fleet project

About Kerstner

Founded in Frankfurt in 1983 and today based in Groß-Rohrheim, Kerstner GmbH specializes in temperature-controlled transport and is part of the French Lamberet Group. The company converts vans into refrigerated vehicles for fresh food distribution, deep-freeze and multi-temperature applications – including insulated cargo area lining, interior fittings with stainless steel floors, bulkheads, lashing systems and rails as well as lighting. Kerstner develops and manufactures its own CoolJet refrigeration units (e.g. C103 EA, C106 EA, C206 EA as roof-mounted, underfloor and under-body units), electrically powered or vehicle-engine driven, as well as interior insulation, shrouds and accessories in its own production. Battery-electric van models are also converted for refrigerated use. The conversions are tailored to industries such as butcheries, food retail, catering, pharmaceutical logistics and fleet operators; fleet projects of 5 to 500 vehicles, export projects and conversion kits are part of the offering, as are service, maintenance, pharmaceutical qualification with temperature mapping and ATP/FRC-relevant certifications. With over 1,300 converted vehicles and kits and service partners in 27 markets, the company is active throughout Europe.

Site
Groß-Rohrheim
Processes
Refrigerated vehicle conversion (van to refrigerated vehicle, fresh food distribution & deep-freeze), Manufacture of proprietary refrigeration units (CoolJet refrigeration units), Manufacture of interior insulation, insulation components, shrouds and accessories, Temperature mapping and qualification (GDP, external certificate), Service, maintenance and repair of refrigeration units (incl. recalibration), Refrigerated vehicle conversion for fresh food distribution and deep-freeze applications, Proprietary CoolJet refrigeration units (electric, belt drive, vehicle engine drive), Interior insulation from in-house production
Materials
Stainless steel (rust-free steel), R134a (refrigerant), Refrigerant R134a
Certificates
ISO 9001:2015, Mercedes-Benz VanSolution Partner, MAN Certified Van Partner, Cemafroid test report M1169 (C106EA, ATP testing regulation), Cemafroid test report T6875 cor.2 (insulated conversion 21-F-FFK-1C-2P), Cemafroid test report T7366 cor.1 (23-FFKP-8T8-1B-OT2), ISO 9001:2015 (TÜV Hessen, 73 100 591, valid 13.07.2026–12.07.2029), Mercedes-Benz VanSolution Partner (2026–2029), MAN Certified Van Partner (until 2029), Cemafroid test reports M1169, T6875 cor.2, T7366 cor.1
Founded
1983
Industries
Butcheries, Food retail, Caterers & gastronomy, Fruit & vegetables / florists, Pharmaceutical logistics, Freight forwarders & fleets
  1. 01

    Vehicle selection and requirements assessment

  2. 02

    Manufacture of refrigeration units, insulation components, shrouds and

  3. 03

    Interior insulation and interior fitting (stainless steel, bulkheads, lashing

  4. 04

    Installation of the CoolJet refrigeration unit

  5. 05

    Temperature mapping, ATP/FRC certifications and qualification

  6. 06

    Service, maintenance and spare parts supply via the service network

Materials & Processes

Edelstahl

Stainless steel (rust-free steel)

Food-grade stainless steel for interior fittings such as floors, hook rails, bulkheads and rails, HACCP-compliant.

R134a

Refrigerant R134a

Refrigerant for the in-house manufactured CoolJet refrigeration units.

Locations

Groß-Rohrheim

DE

Headquarters, production of refrigerated vehicle conversions, refrigeration technology and insulation, service

Lot size
1 vehicle to 500 vehicles (fleet projects)
Materials
Stainless steel, insulation material, CoolJet refrigeration technology
  • CoolJet C103 EA (roof-mounted unit, electric, max. 1006 W at 0 °C, 750 m³/h)
  • CoolJet C106 EA (electric)
  • CoolJet 203 / C203 EA / C203 EAT (electric)
  • CoolJet C206 EA / C206RA / C206RC, C206EA underfloor
  • e-CoolJet 106 (electric cooling for e-vehicles)

Industries

ButcheriesFood retailCaterers & gastronomyFruit & vegetables / floristsPharmaceutical logisticsFreight forwarders & fleetsVan dealers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Refrigerated vehicle conversion (van to refrigerated vehicle, fresh food distribution & deep-freeze)Assembly–––1 vehicle – 500 vehicles (fleet projects)Stainless steel, Insulation material
Manufacture of proprietary refrigeration units (CoolJet refrigeration units)Assembly––––Refrigerant R134a
Manufacture of interior insulation, insulation components, shrouds and accessoriesAssembly––––Insulation material, Stainless steel
Temperature mapping and qualification (GDP, external certificate)TestingTemperature ranges -20 °C, +2 to +8 °C, +15 to +25 °C––––
Service, maintenance and repair of refrigeration units (incl. recalibration)Testing–––––
Assembly––––Stainless steel (rust-free steel, food-grade)

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Refrigeration unit CoolJet C103 EA (roof-mounted, electric)Kerstner CoolJet C103 EA–Refrigeration capacity max. 1006 W at 0 °C, air flow 750 m³/h, 12 V, installation height +130 mm–Groß-Rohrheim
Refrigeration unit CoolJet C106 EA (electric)Kerstner CoolJet C106 EA–––Groß-Rohrheim
Refrigeration unit CoolJet 203 / C203 EA / C203 EAT (electric)Kerstner CoolJet 203 (C203 EA, C203 EAT)–––Groß-Rohrheim
Refrigeration unit CoolJet C206 EA (electric) / C206RA / C206RC (vehicle-engine driven) / 206EAKerstner CoolJet C206 EA / C206RA / C206RC–C206EA available as underfloor unit–Groß-Rohrheim
e-CoolJet 106 (electric cooling for e-vehicles)Kerstner e-CoolJet 106–––Groß-Rohrheim

Additional services

Refrigerated vehicle conversion for fresh food distribution and deep-freeze applicationsProprietary CoolJet refrigeration units (electric, belt drive, vehicle engine drive)Interior insulation from in-house productionMulti-temperature conversionsElectric refrigerated vehicles based on battery-electric vansService, maintenance and repair via the service networkService FLAT (maintenance contract) and Guarantee FLATSpare parts supplyPharmaceutical qualification with temperature mapping, data loggers and documentation packageATP/FRC-relevant certificationsSale of readily available vehiclesFleet projects of 5 to 500 vehiclesExport projects and conversion kits

Reference customers

Merbag S.A. (Leudelange, Luxembourg)Martinshof Biobus GmbH, St. WendelSpitzer Gastro-Food-Service, RecklinghausenDornseifer's REWE Frischemärkte, SiegenSauerland Gastro Service, Schmallenberg

Quality & Certification

Kerstner is certified to ISO 9001:2015 by TÜV Hessen and demonstrates refrigeration units and insulated conversions through Cemafroid test reports in accordance with the ATP testing regulation. For pharmaceutical logistics, temperature mapping, data loggers and documentation packages (GDP) are offered.

EvidenceGroß-Rohrheim
ISO 9001:2015 (TÜV Hessen, 73 100 591, valid 13.07.2026–12.07.2029)
Mercedes-Benz VanSolution Partner (2026–2029)
MAN Certified Van Partner (until 2029)
Cemafroid test reports M1169, T6875 cor.2, T7366 cor.1

History

  1. 1983

    Foundation in Frankfurt and start of specialization in temperature-controlled transport.

  2. Heute

    Location Groß-Rohrheim; subsidiary of the Lamberet Group with over 1,300 converted vehicles and kits in 27 markets.

  3. 2025

    Cemafroid test report M1169 for the C106EA refrigeration unit dated 23.05.2025.

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