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ALWID – Fertigung

Development and manufacture of filling, capping and special-purpose machines as well as complete filling systems

AL

Kessen Maschinenbau GmbH (Marke ALWID)

Essen (Oldenburg) · DinklageNew on Amplifa

1964Founded (trading in machines since 1957)
approx. 60Countries supplied worldwide
20.000 bottles/hMaximum output of the GARANT rotary filler
2Locations in Lower Saxony

About ALWID – Special-Purpose Machinery

ALWID is a brand of Kessen Maschinenbau GmbH based in Essen (Oldenburg) and has been developing and manufacturing customised filling and capping machines since 1964. The product range extends from semi-automatic table-top machines to fully automatic inline fillers and fully automatic rotary fillers with up to 50 filling stations. Non-carbonated, low- to high-viscosity liquids and pastes can be filled using three methods: level filling (vacuum NV/HV), volumetric filling (piston, pumps, inductive flow meter) and gravimetric filling (weigh fillers, mass flow meter). The capping machines handle screw, trigger, roll-on, crown cork, twist-off and press-on closures. In addition, the company plans and manufactures complete packaging systems and monoblock systems including rinsers, labellers, depalletisers and palletisers, as well as special-purpose machines such as marking and cleaning systems. The machines are predominantly made of stainless steel and plastic and are used in the food, pharmaceutical, chemical and cosmetics industries; exports go to around 60 countries.

Site
Essen (Oldenburg)
Processes
Level filling (vacuum filling NV/HV, low/high vacuum), Volumetric filling (dosing-volume fillers with piston/pumps, inductive flow meter IDM), Gravimetric filling (weigh fillers, mass flow meter MDM), Filling of low- to high-viscosity, non-carbonated liquids and pastes, Screw capping (screw closures made of metal and plastic, twist-off, trigger closures), Roll-on capping (pilfer-proof, MCA, roll-on closures), Press-on/push-in capping (corks, handle corks, crown corks, push-in stoppers, snap-on lids,, Sealing (all sealable closures)
Materials
Stainless steel, Plastic, Glass, Aluminium, PP (polypropylene), Ceramic, Blech (sheet metal), Plastic (PP)
Certificates
ISO 9001:2008, ISO 9001
Founded
1964
Industries
Food industry, Pharmaceutical industry, Chemical industry, Cosmetics industry, chemical industry
  1. 01

    System planning

  2. 02

    Engineering design

  3. 03

    Manufacturing

  4. 04

    Assembly

  5. 05

    On-site commissioning

  6. 06

    Service and maintenance

Materials and Processes

VA

Stainless steel

Material for machine frames and product-contact parts of the filling and capping machines.

PP

Plastic (PP)

Used for product-contact parts and closure components, e.g. trigger capping machines.

Al

Aluminium

Components in semi-automatic capping machines such as the BOY-TRIGGER.

Glas

Glass

Material of product-contact parts, e.g. in dosing-volume fillers.

Keramik

Ceramic

Material for containers and components in mechanical engineering.

Blech

Sheet metal

Used for cladding and components of the capping machines.

Locations

Standort Essen (Oldenburg)

Essen (Oldenburg)

DE

Headquarters and production

Standort Dinklage

Dinklage

DE

Production site according to machine brochures (Wilder Pool 3)

Machines and Systems

Semi-automatic filling machines KRONE NV/HV, D, W
Semi-automatic filling machines KRONE NV/HV, D, WVacuum, dosing-volume and gravimetric filling · Food, pharmaceutical and chemical industries
ATEX filling line
ATEX filling lineComplete system · Chemical industry
Capping systems
Capping systemsScrew capping, roll-on, press-on/push-in, sealing · Food industry
Complete systems and monoblock systems
Complete systems and monoblock systemsSystem planning and construction · Packaging industry
Special-purpose machines
Special-purpose machinesMarking, feeding and cleaning systems · Special-purpose machinery

Inside the production

ALWID mechanical engineering
ALWID mechanical engineering
Manufacturing and assembly
Manufacturing and assembly
Plant engineering
Plant engineering

Industries

Food industryPharmaceutical industryChemical industryCosmetics industrychemical industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Level filling (vacuum filling NV/HV, low/high vacuum)Assembly––––Stainless steel, Plastic
Volumetric filling (dosing-volume fillers with piston/pumps, inductive flow meter IDM)Assembly–––––
Gravimetric filling (weigh fillers, mass flow meter MDM)Assembly––up to 30 kg (alternatively 5/10/50 kg or––
Filling of low- to high-viscosity, non-carbonated liquids and pastesAssembly––10 ml – 10 l (filling volume)––
Screw capping (screw closures made of metal and plastic, twist-off, trigger closures)Assembly–––––
Roll-on capping (pilfer-proof, MCA, roll-on closures)Assembly–––––
Press-on/push-in capping (corks, handle corks, crown corks, push-in stoppers, snap-on lids,Assembly–––––
Sealing (all sealable closures)Assembly–––––
Planning, design and manufacture of complete filling/packaging systems and block systemsEngineering–––––
Manufacture of special-purpose/special machines (rinsers, feeding systems, marking systems,Assembly–––––
Service: commissioning, training, repair/maintenance, overhaul of older systems, system planning,Engineering–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Semi-automatic filling machine (vacuum NV/HV)ALWID (Kessen Maschinenbau GmbH) KRONE-NV/HV–1, 2, 4, 6 or 8 filling stations; working height 850 +/- 50 mm–Dinklage
Semi-automatic dosing-volume fillerALWID (Kessen Maschinenbau GmbH) KRONE-D–1, 2, 4, 6, 8 filling stations; filling volume 10-100 ml up to 1-10 l; working height 850 +/- 50 mm–Dinklage
Semi-automatic gravimetric fillerALWID (Kessen Maschinenbau GmbH) KRONE-W–1, 2, 4, 6, 8 filling stations; filling weight up to 30 kg; working height 500 +/- 50 mm–Dinklage
Fully automatic inline fillerALWID (Kessen Maschinenbau GmbH) UNIVERSAL–1-12 filling stations; output up to 3.600 bottles/h–Dinklage
Fully automatic rotary fillerALWID (Kessen Maschinenbau GmbH) GARANT–10-50 filling stations (10,12,18,24,36,48,50); output up to 20.000 bottles/h–Dinklage
Semi-automatic capping machine (table-top machine)ALWID (Kessen Maschinenbau GmbH) BOY–approx. 95 kg; dimensions 485 x 635 x 1050-1500 mm–Dinklage
Semi-automatic capping machine for trigger closuresALWID (Kessen Maschinenbau GmbH) BOY-TRIGGER–50 kg; bottle height 100-350 mm (standard)–Dinklage
Fully automatic single-head capping machineALWID (Kessen Maschinenbau GmbH) VARIANT (incl. VARIANT-MINI, -DST, -DL)–Output up to 3.000 bottles/h; working height 850 +/- 50 mm–Dinklage

Additional services

On-site commissioningTraining and production supportRepair and maintenanceOverhaul of older systemsSystem planningLayout creationPreparation of technical documentationtelephone supportDesign of special-purpose machinesComplete system/packaging system planning (depalletiser, infeed table, rinser, filler,

Quality

As an ISO 9001 certified company, ALWID ensures the quality standard in development, production, assembly and customer service. Services include on-site commissioning, training, maintenance and overhaul of older systems.

EvidenceEssen (Oldenburg)
ISO 9001

History

  1. 1957

    Start of trading in machines of all kinds

  2. 1964

    Foundation of ALWID GmbH by Alwin Wieferig; specialisation in customised filling and capping machines

  3. 1974

    Registration of the ALWID trademark on 07.05.1974 at the German Patent Office

  4. ALWID becomes a brand of Kessen Maschinenbau GmbH (HRB 202702, Local Court of Oldenburg)

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