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Technical injection-molded parts made of thermoplastics in 3-shift operation – from keys and housings to components with a shot weight of 1000 g.

KE

Ketterer Kunststofftechnik GmbH

HausachNew on Amplifa

01.11.1997Founded
35+Employees
3500 m²Production and warehouse space
< 1 g to 1000 gShot weights
5000 kNMax. clamping force

About Ketterer Kunststofftechnik

Ketterer Kunststofftechnik GmbH is a manufacturer of technical injection-molded parts based in Hausach in the Black Forest. Founded in 1997, the company produces plastic components on more than 30 CNC injection molding machines in 3-shift operation, with clamping forces of up to 5000 kN and shot weights from less than one gram to 1000 grams. Common thermoplastics such as ABS, PA, POM, PP and PC are processed. Together with tooling partners, the company also realizes toolmaking for customer injection-molded parts. Its main industries include the automotive industry (keys, housings, shift paddles), the sanitary industry (adapters, shower handles, drain housings, bases), mechanical engineering (housings, covers, handles) as well as building services (elements for automatic door systems, rollers, covers). On 3500 m² of production and warehouse space, the company employs more than 35 staff. Quality assurance is carried out through quality monitoring in every production phase, statistical process control and regular QM audits.

Site
Hausach
Processes
Injection molding (technical injection-molded parts), Toolmaking, Injection molding production in 3-shift operation, Toolmaking (with tooling partners), Processing of thermoplastics (ABS, PA, POM, PP, PC), Quality management with statistical process control
Materials
ABS, PA, POM, PP, PC, Polyamide (PA), Polypropylene (PP), Polycarbonate (PC)
Certificates
Statistical process control, QM audits, ISO 9001
Founded
1997
Employees
35+
Industries
Automotive industry, Sanitary industry, Mechanical engineering, Building services
  1. 01

    Toolmaking (with tooling partners)

  2. 02

    Injection molding production in 3-shift operation

  3. 03

    Quality monitoring in every production phase

  4. 04

    Statistical process control

Materials & Processes

ABS

ABS

Thermoplastic for housings, keys and technical injection-molded parts.

PA

Polyamide (PA)

Engineering thermoplastic for high-stress functional components.

POM

POM

Thermoplastic with high dimensional stability, among other things for rollers.

PP

Polypropylene (PP)

Thermoplastic for technical injection-molded parts in volume production.

PC

Polycarbonate (PC)

Thermoplastic for stable and robust plastic parts.

Locations

Hausach

DE

Production and administration

Part weight / size
< 1 g to 1000 g shot weight
Materials
ABS, PA, POM, PP, PC
  • more than 30 CNC injection molding machines (Battenfeld)
  • clamping force up to 5000 kN

Industries

Automotive industrySanitary industryMechanical engineeringBuilding services

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Injection molding (technical injection-molded parts)Plastics––< 1 g – 1000 g–ABS, PA, POM, PP, PC
ToolmakingEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC injection molding machineBattenfeldüber 30clamping force up to 5000 kN–Hausach

Additional services

Injection molding production in 3-shift operationToolmaking (with tooling partners)Processing of thermoplastics (ABS, PA, POM, PP, PC)Quality management with statistical process control

Quality

Quality monitoring in every production phase, statistical process control, regular QM audits and a documented quality policy safeguard the processes.

EvidenceHausach
Statistical process control
QM audits
ISO 9001

History

  1. 1997

    Founded on 01.11.1997; production start in Zell a.H. with a Battenfeld machine on 52 m² of production space.

  2. 2000

    Move to Hausach into the former building of Armbruster Robotersysteme, initially with 750 m² of production space.

  3. 2012

    Roughly 15 years after founding: 3500 m² of rented production and warehouse space and more than 35 employees.

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