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KGS DIAMOND – Fertigung

Develops and produces flexible diamond abrasives and diamond tools for cutting, grinding and polishing stone, glass, ceramics and metals.

KG

KGS DIAMOND Group SA

Lugano (CH) · Zurich (CH) · Châtel-St-Denis (CH) · Elburg (NL) · Budapest (HU) · Lanheses (PT) · Germany · Dubai (AE) · Bangalore (IN) · Singapore (SG) · Nanjing (CN)New on Amplifa

1906Founded (Lugano, Switzerland)
300+Employees worldwide
21 locationsin 15 countries
6Production plants
100+Markets worldwide

About KGS DIAMOND

KGS DIAMOND is a fourth-generation Swiss family company headquartered in Lugano, with development, production and distribution of diamond grinding technologies. The company manufactures flexible diamond abrasives, sintered diamond cutting discs, diamond tools and high-precision metallised fabrics. Its proprietary manufacturing processes include sintering of metal and resin bonds, metallisation of fabrics, electroplating, spray coating and cold-bonded coated abrasives. In addition to tools for stone, glass, floor coverings and hard coatings, KGS offers a specialised four-disc programme for materialography (FLEXIS, TELUM, PROLAP, PROMET) that supports laboratories with sample-based microstructure analysis. The company serves industries such as natural and engineered stone, glass, ceramics, porcelain, metals, composites, automotive, aerospace, energy, mechanical engineering and electronics. With 21 locations in 15 countries, six production plants and more than 300 employees, KGS DIAMOND sells its products in over 100 markets worldwide.

Site
Lugano, Switzerland
Processes
Flexible diamond abrasives / diamond tools: cutting (cutting & shaping), Grinding & material removal (grinding & removal), Surface finishing / polishing (surface finishing, high-gloss polishing), Cleaning & maintenance (cleaning & maintenance), Materialography: sample preparation – coarse grinding with metal-bonded diamond discs (KGS FLEXIS), Materialography: controlled grinding with metal-bonded diamond discs (KGS TELUM), Materialography: fine grinding and pre-polishing with resin-bonded diamond discs (KGS PROLAP), Materialography: fine grinding and polishing to low Ra values with resin-bonded
Materials
Steel, Aluminium alloys, Non-ferrous metals, Ceramics, Hard coatings (superhard coatings), Plastics, Fibre-reinforced composites, Glass
Certificates
ISO 9001:2015, FEPA membership
Founded
1906
Employees
300+
Industries
Natural and engineered stone / stone & construction, Flooring, Glass, Ceramics, Porcelain, Metals
  1. 01

    R&D and product development (own patents)

  2. 02

    Metallisation of fabrics

  3. 03

    Electroplating

  4. 04

    Sintering (metal and resin bond)

  5. 05

    Spray coating

  6. 06

    Manufacture of cold-bonded/coated abrasives

  7. 07

    Converting and processing

  8. 08

    Warehousing and logistics (Europe, Asia, America)

  9. 09

    Technical consulting and application support

Materials & Processes

DIAMANT

Diamond abrasive grain

Abrasive grain for tools for cutting, grinding and polishing hard materials.

Stahl

Steel

Metallographic sample preparation with metal-bonded diamond discs.

Aluminium

Aluminium alloys

Machining of light-metal alloys during coarse grinding and polishing of samples.

NE

Non-ferrous metals

Metallic materials for metallographic preparation with KGS diamond discs.

Guss

Castings (e.g. cast iron)

Historical main application area of the cold-bonded abrasives (from 1952).

Keramik

Ceramics

Machining and sample preparation of technical ceramics.

Porzellan

Porcelain

Grinding and finishing of porcelain surfaces with diamond abrasives.

Glas

Glass

Cutting, edge working and polishing of flat and curved glass.

HartCoating

Hard and superhard coatings

Specialised abrasives for finishing superhard coatings.

Composites

Fibre-reinforced composites

Fine grinding and polishing with resin-bonded diamond discs for composites.

Kunststoff

Plastics

Metallographic preparation of plastics with resin-bonded discs.

Stein

Natural and engineered stone

Cutting, grinding and polishing of natural stone and engineered stone.

Locations

Lugano

CH

Original site and group origin

Zurich (area)

CH

Historic site of Natale Ferronato & Co., abrasives production

Materials
Cold-bonded abrasives
  • Sinter production equipment (metal and resin bond)

Châtel-St-Denis

CH

Metallisation plant (acquired 1998)

Materials
Metallised fabrics
  • Metallisation system

Elburg

NL

Production plant for flexible diamond abrasives (1993), sales location

Materials
Diamond
  • Factory for flexible diamond abrasives

Budapest

HU

Diamond tool factory (acquired 1991)

Materials
Diamond
  • Diamond tool factory

Lanheses

PT

Production plant (2008)

  • Manufacturing plant

Germany (WINTER)

DE

Diamond tool manufacturing (acquired 2004)

Materials
Diamond
  • Manufacturing plant / tool factory

Products & Components

KGS Quadroflex – flexible diamond abrasive
KGS Quadroflex – flexible diamond abrasiveFlexible diamond abrasives · Stone & construction
Diamond grinding discs for surface finishing
Diamond grinding discs for surface finishingResin and metal bond · Glass / hard coatings
Materialography diamond discs (FLEXIS, TELUM, PROLAP, PROMET)
Materialography diamond discs (FLEXIS, TELUM, PROLAP, PROMET)Metal/resin bond · Materials testing

Inside the production

Machining of natural and engineered stone
Machining of natural and engineered stone
Surface finishing with diamond abrasives
Surface finishing with diamond abrasives
The company KGS DIAMOND
The company KGS DIAMOND

Industries

Natural and engineered stone / stone & constructionFlooringGlassCeramicsPorcelainMetalsMaterialography / materials testingHard coatingsComposites (fibre-reinforced)Metallised fabricsAutomotiveAerospaceEnergyMechanical engineeringElectronicsNatural and engineered stone / stone & constructionMaterialography / materials testingHard coatings

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Flexible diamond abrasives / diamond tools: cutting (cutting & shaping)Surface––––Stone, Glass, Ceramics, Porcelain, Composites (fibre-reinforced), Hard coatings
Grinding & material removal (grinding & removal)Surface––––Stone, Castings, Metals, Glass
Surface finishing / polishing (surface finishing, high-gloss polishing)Surfacelow Ra (PROMET)–––Stone, Glass, Metals, Hard coatings
Cleaning & maintenance (cleaning & maintenance)Surface––––Various surfaces
Materialography: sample preparation – coarse grinding with metal-bonded diamond discs (KGS FLEXIS)Testing––––Metals, Steels, Aluminium alloys, Non-ferrous metals, Ceramics, Hard coatings
Materialography: controlled grinding with metal-bonded diamond discs (KGS TELUM)Testing––––Metals, Ceramics, Hard materials
Materialography: fine grinding and pre-polishing with resin-bonded diamond discs (KGS PROLAP)Testing––––Metals, Ceramics, Plastics, fibre-reinforced composites
Materialography: fine grinding and polishing to low Ra values with resin-bondedTestinglow Ra values–––Metals, Ceramics, Plastics, Composites
Sintering of metal and resin bonds (metal and resin bond sintering)Surface––––Diamond, Metal powder, Resin
Metallisation of fabrics (metallised fabrics)Surface––––Fabrics
Electroplating (electroplating)Surface––––Diamond, Metal substrate
Spray coating (spray coating)Surface–––––
Manufacture of coated abrasives (coated abrasives) and cold bonding of abrasive grainSurface––––Abrasive grain (diamond), Backing fabric
Manufacture of sintered diamond cutting blades/discs (sintered diamond blades)Surface––––Diamond, Metal bond
Forming technology: production of moulded/cast products (moulded products, moulded-resin expertise)Plastics––––Resin, Construction materials

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Metallisation systemKGS DIAMOND1–1998 (überChâtel-St-Denis, Switzerland
Factory for flexible diamond abrasivesKGS DIAMOND1–1993Elburg, Netherlands
Diamond tool factoryKGS DIAMOND1–1991 (überBudapest, Hungary
Manufacturing plant / tool factoryWINTER Diamond Tools & Machines (KGS)1–2004 (überGermany
Manufacturing plantKGS DIAMOND1–2008Lanheses, Portugal
Sinter production equipment (metal and resin bond)KGS DIAMOND––seit 1962Switzerland

Additional services

Cutting and shapingGrinding and material removalSurface finishing/polishingCleaning and maintenanceR&D and patents (own technologies: metallised fabrics, electroplating, metal and resin bond).Technical consulting and application supportLogistics/warehousing in Europe, Asia, AmericaPartner training and marketing support

Quality

The quality management system is certified to ISO 9001:2015. Local quality teams and a Group Quality Officer ensure uniform standards across all production sites.

EvidenceElburgBudapestLanhesesZurich (area)
ISO 9001:2015
FEPA membership

History

  1. 1906

    Giovanni Ferronato founds a family business in Lugano (Switzerland) for the production of moulded products.

  2. 1952

    Natale Ferronato founds Natale Ferronato & Co. near Zurich for the production of cold-bonded abrasives for stone and cast iron.

  3. 1962

    Introduction of sintered production processes.

  4. 1964

    First sintered diamond cutting discs are sold in Switzerland.

  5. 1970

    Maryse Ferronato takes over management of the company.

  6. 1980

    Sandro Ferronato joins the company.

  7. 1985

    Introduction of flexible diamond abrasives.

  8. 1991

    Acquisition of a diamond tool factory in Budapest (Hungary).

  9. 1993

    New plant for flexible diamond abrasives in Elburg (NL); first patent.

  10. 1998

    Acquisition of a metallisation plant in Châtel-St-Denis (Switzerland).

  11. 2004

    Acquisition of WINTER Diamond Tools & Machines in Germany.

  12. 2008

    New production plant in Lanheses (Portugal).

  13. Heute

    21 locations in 15 countries; expansion into Dubai, Bangalore, Singapore and Nanjing; rebranding as KGS DIAMOND (ceramics, glass, stone).

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