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KIEFEL Extrusion – Fertigung

Manufacturer of blown film extrusion lines for mono- and multilayer films with up to 9 layers

KIEFEL Extrusion Logo

KIEFEL Extrusion GmbH

Worms (67547), GermanyNew on Amplifa

2008200 employees, €40 million revenue
2009Acquired by the Reifenhäuser Group
WormsHeadquarters, local court of Mainz

About KIEFEL Extrusion

KIEFEL Extrusion GmbH, based in Worms, is a manufacturer of complete blown film extrusion lines for mono- and multilayer films with up to nine layers. The product portfolio includes grooved-bushing and smooth-bore extruders in diameters of 30 to 120 mm, mono die heads (80–600 mm), 3-layer die heads (100–900 mm) as well as 5-, 7- and 9-layer die heads (150–750 mm), film take-offs with lay-flat widths of 1000 to 3300 mm, film winders, the central KIRION-C control column and MDO stretching lines for film orientation. Plastics processed include HDPE, MDPE, LDPE, LLDPE, mPE, EVA, PP, PA, EVOH, PET, PS, ionomers, blends and recyclates. The offering also includes worldwide spare parts delivery, machine overhauls, retrofit kits, modernizations, training of operators and service staff, as well as technical consulting. The company was acquired in 2009 by the Reifenhäuser Group and now trades as Reifenhäuser Blown Film GmbH.

Site
Worms
Processes
Manufacture of complete blown film extrusion lines for mono- or multilayer films with up to 9 layers, Smooth-bore and grooved-bushing extruders in diameters from 40 mm to 120 mm, Mono die head for diameters from 80 mm to 600 mm, 3-layer die head for diameters from 100 mm to 900 mm, 5-, 7- and 9-layer die head for diameters from 150 mm to 750 mm, Reversing take-off with air turning bars 1000 mm to 3300 mm, Stationary take-off in lay-flat widths from 1000 mm to 3300 mm, Stationary contact winder with one or two winding positions for lay-flat widths from 1000 mm to 3300
Materials
HDPE, MDPE, LDPE, LLDPE, mPE, EVA, PP, PA
Industries
Plastics processing, Film extrusion, Blown film production
  1. 01

    Engineering and design

  2. 02

    Manufacturing and assembly of line components

  3. 03

    Commissioning and training at production start-up

  4. 04

    Spare parts delivery, overhauls and modernization

Locations

Worms

DE

Headquarters with manufacturing, engineering and service

Materials
Steel, aluminum, plastics (mechanical engineering)
  • Grooved-bushing extruders KIRION 40–120 mm
  • Smooth-bore extruders KIRION 30–100 mm
  • Die heads with up to 9 layers
  • Film take-offs 1000–3300 mm
  • Film winders KIRION W
  • KIRION-C control column
  • KIRION-MDO stretching line

Products

KIRION grooved-bushing extruder
KIRION grooved-bushing extruderExtrusion · Blown film
KIRION die head
KIRION die headMultilayer extrusion · Blown film
KIRION film winder
KIRION film winderWeb handling · Blown film

Inside the production

KIEFEL Extrusion
KIEFEL Extrusion
Manufacturing Worms
Manufacturing Worms
Line technology
Line technology
Components
Components
Product overview
Product overview

Industries

Plastics processingFilm extrusionBlown film production

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of complete blown film extrusion lines for mono- or multilayer films with up to 9 layersPlastics––––HDPE, MDPE, LDPE, LLDPE, mPE, EVA, PP, PA, EVOH, PET, PS, Ionomers, Blends, Recyclates
Smooth-bore and grooved-bushing extruders in diameters from 40 mm to 120 mmPlastics––––HDPE, MDPE, LDPE, LLDPE, mPE, EVA, PP, PA, EVOH, PET, PS, Ionomers, Blends, Recyclates
Mono die head for diameters from 80 mm to 600 mmPlastics–––––
3-layer die head for diameters from 100 mm to 900 mmPlastics–––––
5-, 7- and 9-layer die head for diameters from 150 mm to 750 mmPlastics–––––
Reversing take-off with air turning bars 1000 mm to 3300 mmPlastics–1000 mm to 3300 mm–––
Stationary take-off in lay-flat widths from 1000 mm to 3300 mmPlastics–1000 mm to 3300 mm–––
Stationary contact winder with one or two winding positions for lay-flat widths from 1000 mm to 3300Plastics–1000 mm to 3300 mm–––
Stationary center/contact/gap winder with one or two winding positions for lay-flat widths fromPlastics–1000 mm to 3300 mm–––
KIRION MDO Machine Direction Orientation line (film stretching 1:1 to 1:10, output up toPlastics–2600 mm–––
Machine overhauls, retrofit kits and modernizations, spare parts delivery, training,Engineering–––––

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Grooved-bushing extruderKIEFEL Extrusion KIRION grooved-bushing extruder–Diameter 40-120 mm, length 26D/30D, max. output LDPE up to 600 kg/h (120 mm)––
Smooth-bore extruderKIEFEL Extrusion KIRION smooth-bore extruder–Diameter 30-100 mm, length 26D/30D, max. output LDPE up to 350 kg/h (100 mm)––
Die head (mono)KIEFEL Extrusion KIRION die head–Diameter 80-600 mm––
Die head (3-layer)KIEFEL Extrusion KIRION die head–Diameter 100-900 mm––
Die head (5-, 7- and 9-layer)KIEFEL Extrusion KIRION die head–Diameter 150-750 mm––
Reversing film take-off with air turning barsKIEFEL Extrusion KIRION-T–Take-off width 1000-3300 mm, flat-lay angle 6.5°/8.5°/11°––
Center/contact/gap winderKIEFEL Extrusion KIRION W-M–Width 1000-3600 mm, max. 300 m/min, roll diameter 1200/1500 mm, tension 40-400 N––
Contact winderKIEFEL Extrusion KIRION W-S–Width 1000-2600 mm, max. 200 m/min, roll diameter 1200/1500 mm, tension 40-250 N––
Center/contact/gap winderKIEFEL Extrusion KIRION W-PLUS–Width 1000-2600 mm, max. 200 m/min, roll diameter 1200/1500 mm, tension 40-250 N––
Central control column / automation systemKIEFEL Extrusion KIRION-C––––
Machine Direction Orientation line (MDO stretching line)KIEFEL Extrusion KIRION-MDO–Stretching 1:1 to 1:10, output up to 1,000 kg/h, speed up to 300 m/min, lay-flat width up to––

Additional services

Spare parts delivery (worldwide, from stock)Machine overhaulsRetrofit kits and modernizationsTraining of operators and service staffTraining at production start-upTechnical consulting

History

  1. 2008

    KIEFEL Extrusion generated revenue of €40 million with 200 employees.

  2. 2009

    Reifenhäuser acquired the Kiefel Extrusion group from the Brückner Group; Kiefel Extrusion now trades as Reifenhäuser Blown Film GmbH.

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