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KWB – Fertigung

Extraction, processing and refining of gravel and sand for construction as well as recycling in Schmölln

KWB Logo

Kieswerk Brandrübel GmbH & Co KG

04626 Schmölln, ThuringiaNew on Amplifa

1993Founded
18Employees
30 haoriginal extraction field
3extraction fields Brandrübel I–III
GmbH & Co KGLegal form

About Kieswerk Brandrübel

Kieswerk Brandrübel GmbH & Co KG (KWB) was founded in 1993 as Kies und Transport GmbH and produces mineral building materials in Schmölln, Thuringia. On the Brandrübel I–III extraction fields, the company extracts gravel and sand and refines the raw materials using wet and dry methods; the core of the operation since 1996 is a stationary gravel washing plant with integrated water treatment, which circulates water in a closed loop. The product range includes sands and gravels of various grain sizes, wall gravel, dry gravel and washed products; with mobile crushing plants, frost-protection gravel 0/32 and concrete recycling products are produced, and a mobile screening machine classifies dry gravel and topsoil. Quality monitoring is carried out in-house in the company's own building materials laboratory. With its own vehicle fleet, KWB delivers the products directly to the construction site or to the mixing plant; the plant is located directly on the A4 motorway, Schmölln exit. In addition, the company accepts uncontaminated excavated soil, brick rubble and concrete rubble in accordance with Laga Z 0* for backfilling and recultivates the areas, including biotope installation; currently 18 employees are employed.

Site
Schmölln
Processes
Gravel refining wet and dry (washing), Stationary gravel washing plant with integrated water treatment, Screening of dry gravel and topsoil, Crushing with mobile crushing plants (frost-protection gravel 0/32, concrete recycling), Quality monitoring in the company's own building materials laboratory, Commercial road freight transport / delivery to the customer (construction site, mixing plant), Acceptance of uncontaminated excavated soil, brick rubble and concrete rubble for backfilling (Laga, Gravel and sand refining (wet and dry processing)
Materials
Gravel, Sand, Wall gravel, Dry gravel, Topsoil, Frost-protection gravel 0/32, Excavated soil, Brick rubble
Certificates
Own building materials laboratory
Founded
1993
Employees
18
Industries
Building materials / mineral building materials, Construction industry, Mixing plants, Recycling / excavated soil recovery
  1. 01

    Gravel extraction on the Brandrübel I–III extraction fields

  2. 02

    Wet and dry processing on mobile plants

  3. 03

  4. 04

    Screening of dry gravel and topsoil with mobile screening machine

  5. 05

    Crushing into frost-protection gravel 0/32 and concrete recycling with mobile

  6. 06

    Quality monitoring in the company's own building materials laboratory

  7. 07

    Delivery with own vehicle fleet to the construction site or mixing plant

  8. 08

    Backfilling (Laga Z 0*) and recultivation of the extraction areas

Products & Processing Methods

Gravel

Main raw material from the Brandrübel extraction fields, processed wet and dry.

Sand of various grain sizes

Produced for construction sites and mixing plants, among other things as dry sand.

Washed gravels and sands

Highly refined washed products from the stationary gravel washing plant with circulating water.

Wall gravel

Product in demand since the start of operations, from dry gravel refining.

Dry gravel and dry sand

Dry-processed grain sizes, partially classified with the mobile screening machine.

0/32

Frost-protection gravel 0/32

Grain mixture produced with mobile crushing plants for frost protection in construction.

Topsoil, screened

Processed with the mobile screening machine and part of the product range.

Z 0*

Excavated soil, brick rubble, concrete rubble (acceptance)

Uncontaminated materials in accordance with Laga Z 0* are accepted for backfilling of the mined-out areas.

Concrete recycling

Recycling product made from concrete rubble, produced with mobile crushing plants.

Locations

Schmölln

DE

Gravel plant with administration, sales and weighbridge

Materials
Gravel, sand, wall gravel, dry gravel, frost-protection gravel 0/32, topsoil, concrete recycling
  • 2 mobile gravel refining plants, wet and dry (since 1993)
  • Stationary gravel washing plant with integrated water treatment (since 1996)
  • Mobile screening machine
  • Mobile crushing plants
  • Building materials laboratory
  • Vehicle fleet for commercial road freight transport

Inside the production

Kieswerk Brandrübel in Schmölln
Kieswerk Brandrübel in Schmölln
Brandrübel gravel pit
Brandrübel gravel pit

Industries

Building materials / mineral building materialsConstruction industryMixing plantsRecycling / excavated soil recovery

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Gravel refining wet and dry (washing)Other––––Gravel, Sand
Stationary gravel washing plant with integrated water treatmentOther––––Gravel, Sand
Screening of dry gravel and topsoilOther––––Dry gravel, Topsoil
Crushing with mobile crushing plants (frost-protection gravel 0/32, concrete recycling)Other––––Frost-protection gravel 0/32, Concrete rubble
Quality monitoring in the company's own building materials laboratoryTesting–––––
Commercial road freight transport / delivery to the customer (construction site, mixing plant)Other––––Gravel, Sand
Acceptance of uncontaminated excavated soil, brick rubble and concrete rubble for backfilling (LagaOther––––Excavated soil, Brick rubble, Concrete rubble

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Mobile gravel refining plant–2–1993Schmölln
Stationary gravel washing plant with water treatment–––1996Schmölln
Mobile screening machine––––Schmölln
Mobile crushing plant––––Schmölln

Additional services

Gravel and sand refining (wet and dry processing)Building materials laboratory for quality monitoringAcceptance of uncontaminated excavated soil, brick rubble and concrete rubble for backfilling (LagaRecultivation and biotope installationRecycling: frost-protection gravel 0/32 and concrete recycling with mobile crushing plantsCommercial road freight transport / delivery to the construction site or mixing plant

Quality Assurance

Quality monitoring of the gravels and sands is carried out in-house in the company's own building materials laboratory directly at the gravel plant. The stationary washing plant with integrated water treatment (circulating water) has been used since 1996 to improve the quality and tonnage of the products.

EvidenceSchmölln
Own building materials laboratory

History

  1. 1993

    Foundation of Kies und Transport GmbH; extraction on a 30-hectare gravel field and start of gravel refining on two mobile plants (wet and dry).

  2. 1996

    Investment in a stationary gravel washing plant with integrated water treatment (circulating water); expansion of the product range.

  3. 2002

    Development of the Brandrübel II extraction field in April.

  4. 2004

    KWB Kieswerk Brandrübel GmbH & Co KG has been actively operating in the market since July.

  5. 2005

    Takeover of production at the Brandrübel gravel plant by KWB GmbH & Co KG as of 01.04.

  6. 2019

    Development of the Brandrübel III extraction field.

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