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GymStern – Fertigung

GymStern manufactures gymnastics and calisthenics apparel in its own Nuremberg manufactory, also in club colors.

GymStern Logo

Kilian TEX GmbH

Nuremberg · Flaschenhofstraße 3New on Amplifa

2005Production start in Nuremberg
2008Founding as a family business Kilian TEX
2024Conversion to Kilian TEX GmbH
140+Clubs supplied in DE/AT/CH
HRB 43355, AG NürnbergCommercial register

About GymStern

Kilian TEX GmbH sells gymnastics and calisthenics apparel under the GymStern brand, sewn entirely in its own manufactory in Nuremberg. The range includes short- and long-sleeved gymnastics leotards, competition leotards, as well as gymnastics pants, leggings, capri pants, hot pants and accessories. Products are made from velvet, crushed velvet, LYCRA® and bi-elastic fabrics with four-way stretch, complemented by sequin materials; the fabrics used comply with STANDARD 100 by OEKO-TEX®. Cutting is done with a cutter for precise, symmetrical cuts, and sewing is done by hand with professional sewing machines. For clubs and teams, collections are produced in club colors, including logo printing and sponsor placement in-house. More than 140 gymnastics clubs in Germany, Austria and Switzerland are supplied; distribution takes place directly via the company's own online shop without intermediaries.

Site
Nuremberg
Processes
Sewing of gymnastics & calisthenics apparel (leotards, gymnastics pants, leggings) in the company's, Cutting of fabrics with a cutter (perfect, symmetrical cuts), Logo printing and sponsor placement (in-house), Custom manufacturing in club colors, Logo printing and sponsor placement, Size chart service for teams, Club login with order history, Direct sales without intermediaries
Materials
Velvet, Crushed velvet, LYCRA®, Bi-elastic fabrics (four-way stretch), Sequins, Sequin material
Certificates
OEKO-TEX STANDARD 100 (materials), OEKO-TEX® STANDARD 100 (materials)
Founded
2005
Industries
Gymnastics/Calisthenics, Sports clubs & teams, Online shop (B2C/direct sales), Clubs & teams (sports clubs), Retail (B2C online shop)
  1. 01

    Fabric selection (OEKO-TEX® certified)

  2. 02

    Cutting with cutter

  3. 03

    Sewing by hand

  4. 04

    Logo printing / sponsor placement

  5. 05

    Distribution via online shop

Materials & Processes

V

Velvet

Main material for short- and long-sleeved gymnastics leotards in various color combinations.

CS

Crushed velvet

Used for gymnastics leotards, leggings and capri pants with a structured surface.

LY

LYCRA®

Elastic fabric base of the current collection with high freedom of movement.

4WS

Bi-elastic fabrics (four-way stretch)

Stretch lengthwise and crosswise with shape-stable recovery for a lasting, well-fitting fit.

GLI

Sequin material

Used on long-sleeved gymnastics leotard models for a competition look.

Location

Standort Nuremberg

Nuremberg

DE

Production/manufactory, administration, online shop

Materials
Velvet, crushed velvet, LYCRA®, bi-elastic fabrics
  • Professional sewing machines
  • Cutter (fabric cutting)

Products

Short-sleeved gymnastics leotard
Short-sleeved gymnastics leotardSewing · Gymnastics/Calisthenics
Long-sleeved gymnastics leotard
Long-sleeved gymnastics leotardSewing · Gymnastics/Calisthenics
Leggings
LeggingsSewing · Gymnastics/Calisthenics
3/4 capri pants
3/4 capri pantsSewing · Gymnastics/Calisthenics
Hot pants
Hot pantsSewing · Gymnastics/Calisthenics
Gymnastics pants
Gymnastics pantsSewing · Gymnastics/Calisthenics

Inside the production

Gymnastics leotard from our own manufactory
Gymnastics leotard from our own manufactory
Gymnastics leotard 1001 Nights
Gymnastics leotard 1001 Nights
Gymnastics leotard Java Spezial in LYCRA®
Gymnastics leotard Java Spezial in LYCRA®
Capri pants in velvet
Capri pants in velvet

Industries

Gymnastics/CalisthenicsSports clubs & teamsOnline shop (B2C/direct sales)Clubs & teams (sports clubs)Retail (B2C online shop)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Sewing of gymnastics & calisthenics apparel (leotards, gymnastics pants, leggings) in the company'sAssembly––––Velvet, Crushed velvet, LYCRA®, bi-elastic stretch fabrics (four-way stretch), Sequin material
Cutting of fabrics with a cutter (perfect, symmetrical cuts)Plastics––––Velvet, Crushed velvet, LYCRA®, bi-elastic stretch fabrics
Logo printing and sponsor placement (in-house)Surface––––Textile fabrics (velvet, LYCRA®)

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Sewing machine–––2006, 2012Nuremberg
Cutter (fabric cutting)–1–2014Nuremberg

Additional services

Custom manufacturing in club colorsLogo printing and sponsor placementSize chart service for teamsClub login with order historyDirect sales without intermediariesLong-term reproduction of designs

Reference customers

140+ gymnastics clubs in Germany, Austria and Switzerland (anonymous)

Quality

The fabrics used meet STANDARD 100 by OEKO-TEX®; cutting is done by machine for precise, symmetrical cuts.

EvidenceNuremberg
OEKO-TEX® STANDARD 100 (materials)

Company History

  1. 2005

    Mihaela Kilian makes the first handmade gymnastics leotards; production in Nuremberg.

  2. 2006

    Investment in professional sewing machines; the hobby becomes a business idea.

  3. 2008

    Official founding of the family business Kilian TEX.

  4. 2010

    Opening of the company's own online shop.

  5. 2012

    Investment in modern professional sewing machines.

  6. 2014

    Purchase of a cutter for precise, symmetrical cuts.

  7. 2016

    Expansion of the team.

  8. 2024

    Conversion to Kilian TEX GmbH (HRB 43355, AG Nuremberg).

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