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PC-based machine automation software for intelligent machine control: EtherCAT, Soft Motion, Soft PLC, Vision and IoT on an Industrial PC.

KI

KINGSTAR, eine Division der IntervalZero, Inc.

Waltham, MA (USA) · Nice (France) · Munich (Germany) · Pune (India) · Taipei City (Taiwan)New on Amplifa

>30 yearsEmbedded software innovation by IntervalZero
5Locations worldwide
SPS Nuremberg, Hall 3, Stand 202 (2019)Trade fairs

About KINGSTAR

KINGSTAR, a division of IntervalZero, Inc., develops PC-based machine automation software for building intelligent machine controls. The platform-independent all-software solution replaces proprietary hardware such as motion cards, DSPs or FPGAs and runs on a standard x86 Industrial PC. The portfolio includes a plug-and-play EtherCAT master with auto-discovery and auto-configuration, Soft Motion (software motion control), an IEC 61131-3 software PLC, machine vision based on the real-time-capable GigE Vision stack with OpenCV, and IoT connectivity via OPC UA and Modbus. It is built on RTX64, a hard real-time extension (RTOS) for Microsoft Windows from IntervalZero that enables deterministic real-time performance on the same PC. Development can be done in C, C++, .NET, Qt, LabVIEW or PLC languages. Customers come from Industrial Automation, Medical Systems, Digital Media, Test & Measurement, and Military & Aerospace.

Site
Waltham, MA (USA)
Processes
PC-based machine automation software (Soft Motion), EtherCAT master (plug-and-play, auto-discovery/-configuration), Software PLC (IEC 61131-3), Machine Vision (GigE Vision, OpenCV), IoT connectivity (OPC UA, Modbus), RTX64 hard real-time RTOS extension for Windows
Materials
EtherCAT, RTX64 RTOS, Soft Motion, Soft PLC (IEC 61131-3), Machine Vision, IoT / OPC UA / Modbus
Certificates
EtherCAT Technology Group, PLCopen, OPC Foundation, Can in Automation (CiA), Mechatrolink Association, ISO 9001
Industries
Industrial Automation, Medical Systems, Digital Media, Test & Measurement, Military & Aerospace
  1. 01

    Software development (motion control, EtherCAT, PLC, Vision, IoT)

  2. 02

    Pre-integration and testing of platform components

  3. 03

    Sales and support via worldwide locations

Technologies and Standards

ECAT

EtherCAT

Plug-and-play EtherCAT master with auto-discovery and auto-configuration that detects and configures drives, I/O and devices from all manufacturers.

RTX64

RTX64 RTOS

Hard real-time extension for Microsoft Windows that enables deterministic, closed-loop control on a standard PC.

SM

Soft Motion

Software-based motion control to replace proprietary motion cards on an Industrial PC.

PLC

Soft PLC (IEC 61131-3)

Software PLC per PLCopen/IEC 61131-3, also programmable in C, C++, .NET, Qt or LabVIEW.

VISION

Machine Vision

Real-time-capable GigE Vision stack with OpenCV libraries for vision-guided motion control and medical image processing.

IoT

IoT / OPC UA / Modbus

OPC UA and Modbus server support for secure connectivity and integration with the Smart Factory and the cloud.

Locations

Waltham, MA (USA)

US

Corporate Headquarters

Nice (France)

FR

EMEA Headquarters

Munich (Germany)

DE

Branch office

Pune (India)

IN

India Office

Taipei City (Taiwan)

TW

Taiwan Office

Industries

Industrial AutomationMedical SystemsDigital MediaTest & MeasurementMilitary & Aerospace

Additional services

PC-based machine automation software (Soft Motion)EtherCAT master (plug-and-play, auto-discovery/-configuration)Software PLC (IEC 61131-3)Machine Vision (GigE Vision, OpenCV)IoT connectivity (OPC UA, Modbus)RTX64 hard real-time RTOS extension for Windows

Reference customers

Newfangled Solutions (Mach4 CNC)Japan's 4 prominent SMT brands (referenced in whitepaper, not named)

Quality and Memberships

KINGSTAR is a member of the EtherCAT Technology Group, PLCopen, the OPC Foundation, Can in Automation (CiA), the Mechatrolink Association, the Intel Embedded Alliance, and is a Microsoft Embedded Partner. The platform is based on open standards (Windows, RTX64, EtherCAT, IEC 61131-3, OPC UA).

EvidenceWaltham, MA (USA)
EtherCAT Technology Group
PLCopen
OPC Foundation
Can in Automation (CiA)
Mechatrolink Association
ISO 9001

History

  1. 2019

    Presentation of KINGSTAR 3.7 at SPS in Nuremberg (Hall 3, Stand 202); released on 20.12.2019.

  2. 2020

    Webinars and blog series on EtherCAT, machine vision and Industry 4.0; developers receive controller integration optimized according to customer requirements.

  3. 2023

    Technical articles on the roles of TSN and EtherCAT in machine automation and work-cell applications.

  4. 2024

    Release of KINGSTAR 4.5 with an enhanced plug-and-play EtherCAT master and the CNC plugin PlasmaCAT.

  5. 2026

    Release of KINGSTAR 4.1 and 4.5.5 (general availability 31.07.2026).

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