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Kirchhofer – Fertigung

Control, measurement and regulation technology: project planning, control cabinet manufacturing, PLC programming and commissioning for machines and systems.

Kirchhofer Logo

Kirchhofer AG

Möriken (CH) · HeadquartersNew on Amplifa

1971Founded
ca. 5Employees
1Location (Möriken, CH)
ISO 9001certified since 2000

Profile

Kirchhofer AG is a Swiss engineering company based in Möriken, specialized in the automation of machines and systems. Since its founding in 1971, the company has delivered control, measurement and regulation systems from a single source — from project planning through hardware configuration and PLC programming to control cabinet manufacturing, installation and commissioning. The in-house electrical workshop manufactures control cabinets to its own or external plans, with testing carried out in accordance with EN 61439 including heat calculations. Programming is PC-based (soft PLC) in LD, FBD, SCL and IL, with I/O networks such as EtherCAT, ProfiNet, PROFIBUS, DeviceNet, INTERBUS, CANopen and ASi-Bus. As a Solution Partner of Beckhoff Automation, Kirchhofer works primarily with TwinCAT-based control technology, but also masters systems from Honeywell, Siemens, B&R, Allen Bradley, Mitsubishi and Schneider. Customers come from foundries, gravel and crushed stone plants, the food industry, conveying technology and special machinery manufacturing in Switzerland, Germany and Austria, as well as their branches worldwide.

Site
Möriken
Processes
Control, measurement and regulation technology / plant automation, Control cabinet and switchgear manufacturing, Testing of switchgear systems according to EN 61439, Electrical assembly and electrical installations, PLC programming (LD, FBD, SCL, IL), Setup of I/O bus networks (EtherCAT, ProfiNet, DeviceNet, INTERBUS, PROFIBUS, CANopen, ASi-Bus), Process simulation, Installation and commissioning of plant control systems (domestic and abroad)
Materials
Red brass, PC-based control systems, EtherCAT / I/O bus systems, Beckhoff TwinCAT 2/3, IPC modules (Honeywell, ISSC, Klöckner-Moeller), Switchgear testing standard
Certificates
ISO 9001, EN 61439 (switchgear testing)
Founded
1971
Employees
5
Industries
Foundries, Gravel and crushed stone plants, Food industry, Conveying technology, Special machinery, Plant engineering
  1. 01

    Consulting and situation analysis

  2. 02

    Risk analysis and sensor technology consulting

  3. 03

    Project planning and hardware design

  4. 04

    Control cabinet manufacturing and electrical assembly

  5. 05

    PLC programming and process simulation

  6. 06

    Testing according to EN 61439 and pre-acceptance

  7. 07

    Installation and commissioning

  8. 08

    Service, system maintenance and breakdown service

Control and Bus Systems

Soft-SPS

PC-based control systems

PC-based PLC solutions in LD, FBD, SCL and IL as the core of plant control.

EtherCAT

EtherCAT / I/O bus systems

Networking of field components with control systems, alongside ProfiNet, PROFIBUS, DeviceNet, INTERBUS, CANopen and ASi-Bus.

TwinCAT

Beckhoff TwinCAT 2/3

Preferred automation software as a Beckhoff Solution Partner.

IPC

IPC modules (Honeywell, ISSC, Klöckner-Moeller)

Internal workstations for building, configuring and testing IPC controllers, supported by partner IAS Koopmann.

EN 61439

Switchgear testing standard

Standards-compliant testing of self-manufactured control cabinets including heat calculations.

Locations

Standort Möriken

Möriken

CH

Headquarters with engineering office, control cabinet manufacturing and electrical workshop

  • Engineering office for planning and programming
  • In-house control cabinet manufacturing
  • Test systems for process simulation
  • CNC engraving machine
  • Modem service center
  • Plotter for durable labeling

Application Solutions

Low-pressure casting machine for red brass (control system)
Low-pressure casting machine for red brass (control system)Plant automation · Foundry
Conveying and screening system, crushed stone plant
Conveying and screening system, crushed stone plantControl technology · Gravel and crushed stone plants
Pipe rack system for large butcher shop
Pipe rack system for large butcher shopProcess control system · Food industry
Crate transport with weighing
Crate transport with weighingConveying technology · Food industry
Test bench for function testing of valve groups
Test bench for function testing of valve groupsTest technology · Special machinery manufacturing

Inside the production

Application solution for industrial automation
Application solution for industrial automation
Automated foundry system
Automated foundry system
Special machine with individual control system
Special machine with individual control system
Commissioning at the customer
Commissioning at the customer
PLC programming and visualization
PLC programming and visualization

Industries

FoundriesGravel and crushed stone plantsFood industryConveying technologySpecial machineryPlant engineeringAutomation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Control, measurement and regulation technology / plant automationEngineering–––––
Control cabinet and switchgear manufacturingAssembly–––––
Testing of switchgear systems according to EN 61439Testing–––––
Electrical assembly and electrical installationsAssembly–––––
PLC programming (LD, FBD, SCL, IL)Engineering–––––
Setup of I/O bus networks (EtherCAT, ProfiNet, DeviceNet, INTERBUS, PROFIBUS, CANopen, ASi-Bus)Engineering–––––
Process simulationEngineering–––––
Installation and commissioning of plant control systems (domestic and abroad)Assembly–––––
Retrofit / modernization of control systems and switchgearEngineering–––––
Test bench for function testing of valve groups (bus system testing)Testing–––––
Engineering–––––
Control system modernization for casting plants (molding line, melting furnace, casting machine)Engineering–––––
Control systems for conveying and processing plants (conveying technology)Engineering–––––
Custom special machinery and control conceptsEngineering–––––
Repair and spare parts procurement for control systemsAssembly–––––
Service & plant maintenance, remote maintenanceAssembly–––––
Heat calculationEngineering–––––
Risk analysis and standards-compliant safety equipmentEngineering–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC engraving machine––––Möriken
Test system for process simulation––––Möriken
Plotter for durable labeling––––Möriken
Low-pressure casting machineIMR BPL1551––Villeroy & Boch, Gustavsberg / Vårgardå foundry
Melting furnace––Furnace capacity 120kW–Villeroy & Boch, Gustavsberg / Vårgardå foundry
Concrete centrifugal casting system––Performance driver DC motor 190kW–SACAC AG

Additional services

Control, measurement and regulation technologyPLC / soft PLC programmingControl cabinet manufacturing and electrical assemblyProject planning and design (hardware schematics, terminal and cable diagrams)Process simulationInstallation and commissioning (domestic and abroad)Retrofit / plant modernizationRepair and spare parts databaseRemote maintenance / breakdown service around the clockConnection to ERP and warehouse managementData traceability / process data acquisitionSensor technology consultingRisk analysis and standards-compliant safety equipmentEngraving (CNC engraving machine)Service & plant maintenanceProduction support and training

Reference customers

Holcim Schweiz AGVilleroy & Boch (Gustavsberg/Vårgårdå foundry)VION Food GroupBell AG / Bell Schweiz AGMicarnaSüdost Fleisch GmbHFrischfleisch AGChocolat FreySt. Jodern-KellereiAVO WiederkehrTraitafinaGiesserei GroheJRG GFFrisystemWalter Marolf AGExplotechnik AGKowap FiltertechnikSACAC AGIMI Precision (Norgren)

Quality

The quality management system is certified according to ISO 9001; switchgear systems are tested in accordance with EN 61439. Installation and commissioning are carried out in accordance with the provisions of the quality standard, supplemented by in-house pre-acceptance and process data acquisition.

EvidenceMöriken
ISO 9001
EN 61439 (switchgear testing)

History

  1. 1971

    Founding of Kirchhofer AG for control, measurement and regulation systems

  2. 1972

    Deployment of PLC controls

  3. 1975

    Expansion to include own control cabinet manufacturing

  4. 1977

    Expansion of business divisions and relocation to the Möriken site

  5. 1981

    Development of an in-house CAD system

  6. 1982

    Deployment of visualization systems and PLC networks

  7. 1988

    Spin-off of the in-house CAD system as the independent company KiDraw, followed by a change of ownership at Kirchhofer AG

  8. 1992

    Deployment of PC-based visualization systems

  9. 1995

    Deployment of I/O bus systems

  10. 1999

    Deployment of PC-based controllers (soft PLC)

  11. 2000

    Certification of the quality management system according to ISO 9001

  12. 2002

    System partner of Beckhoff Automation GmbH & Co. KG

  13. 2008

    Solution Partner of Beckhoff Automation GmbH & Co. KG

  14. 2011

    Deployment of EtherCAT as I/O bus system

  15. 2016

    Deployment of Beckhoff TwinCAT 3

  16. 2018

    Deployment of new visualization software

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