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KKE – Fertigung

Manufacture of automatic vehicle wash systems for passenger cars, buses, trucks and mining vehicles including water treatment and wash chemistry

KKE Logo

KKE Wash Systems

New on Amplifa

1991Founded

About KKE Wash Systems

KKE Wash Systems is a manufacturer of automatic vehicle wash systems and has been developing and producing wash systems for passenger cars, buses, trucks, mining vehicles and wheels since 1991. The product portfolio includes rollover systems (e.g. KKE X1.1, X2, Wave), conveyor/tunnel systems of the Gamma series with 12 to 30 m conveyor length, drive-through gantries for commercial vehicles, wheel wash systems for dirt control, portable hot-dip galvanized wash racks, self-serve equipment as well as high-pressure and steam cleaners. In addition, the company supplies closed-loop water treatment systems with 80–90 % water recycling and tailored wash chemistry such as shampoos, foams and waxes. KKE designs, assembles, installs and commissions the systems itself and offers spare parts, maintenance contracts, retrofits and system relocations for the entire life cycle. Systems are delivered to markets such as Germany, India, the USA, Qatar, Saudi Arabia and Hong Kong, frequently via local partners.

Processes
Bus & truck wash systems (gantry/trolley, drive-through gantries, mobile washers), Wheel and tire wash systems (portable decks, concrete basins) for construction site/dirt control, Portable wash racks (bolted, hot-dip galvanized washpads with wastewater containment), Wash chemical production (shampoos, foams, waxes, drying agents), Picking, installation, commissioning and training of the systems, Spare parts, maintenance (scheduled maintenance) and AMC for wash systems, Control upgrades, retrofits and system relocation, System/site layout planning and sizing (sizing, ROI research before purchase)
Materials
UHMWPE (rollers for correlator), PE bristles (brushes), Hot-dip galvanized steel (conveyor, washpads), Softfoam bristles, Microfiber bristles, Hot-dip galvanized steel, UHMWPE, Polyethylene bristles
Certificates
ISO 9001, ISO 14001
Founded
1991
Industries
Car wash operators, Bus and transport companies, Logistics/fleet operators, Mining, Car dealerships, Detailing
  1. 01

    Design and system/layout planning

  2. 02

    Manufacture and assembly of the wash systems

  3. 03

    On-site installation and commissioning

  4. 04

    Spare parts, maintenance (AMC) and retrofit

  5. 05

    Water treatment and wash chemistry during operation

Materials and Components

StH

Hot-dip galvanized steel

Used for conveyor structures and portable wash racks with integrated wastewater containment.

UHMWPE

UHMWPE

Rollers of the maintenance-free correlator of the Gamma conveyors.

PE

Polyethylene bristles

Material of the skirt, vertical and top brushes of the wash systems.

SF

Softfoam bristles

Gentle brush material, standard in all KKE passenger car wash systems.

MF

Microfiber bristles

Alternative brush configuration for vehicle washing.

Wash Systems

Automatic passenger car wash systems
Automatic passenger car wash systemsRollover & Conveyor · Wash operators
Bus and truck wash systems
Bus and truck wash systemsGantry & Drive-Through · Fleet operators
Wheel and tire wash systems
Wheel and tire wash systemsDrive-Through · Construction site/dirt control
Mining vehicle cleaning
Mining vehicle cleaningWash lines & Fog Cannons · Mining
Portable wash racks
Portable wash racksHot-dip galvanized bolted construction · Construction machinery
Self-serve wash bays
Self-serve wash baysMultidrop pumps & controllers · Wash bay operators
Water treatment systems
Water treatment systemsClosed-loop recycling · Wash systems
High-pressure and steam cleaners
High-pressure and steam cleanersManual cleaning · Detailing

Inside the production

KKE X2 rollover over a passenger car in a tiled hall
KKE X2 rollover over a passenger car in a tiled hall
KKE drive-through gantry washing a flatbed truck at the depot
KKE drive-through gantry washing a flatbed truck at the depot
Dump truck on a portable KKE wheel wash system with nozzles activated
Dump truck on a portable KKE wheel wash system with nozzles activated
Haul truck in a KKE drive-through wash lane for mining vehicles
Haul truck in a KKE drive-through wash lane for mining vehicles
KKE wash rack with spray protection and entry ramps in the yard
KKE wash rack with spray protection and entry ramps in the yard
KKE forecourt with self-serve wash bays and vacuum stations
KKE forecourt with self-serve wash bays and vacuum stations
KKE wash chemical drums
KKE wash chemical drums
Rinse water at the end of a wash cycle
Rinse water at the end of a wash cycle
KKE Wave touch-free wash hall
KKE Wave touch-free wash hall
KKE X1.1 rollover in Tbilisi
KKE X1.1 rollover in Tbilisi
Inside the KKE Gamma conveyor tunnel with mitter curtain and wrap-around brushes
Inside the KKE Gamma conveyor tunnel with mitter curtain and wrap-around brushes

Industries

Car wash operatorsBus and transport companiesLogistics/fleet operatorsMiningCar dealershipsDetailing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly–––––
Bus & truck wash systems (gantry/trolley, drive-through gantries, mobile washers)Assembly–––––
Wheel and tire wash systems (portable decks, concrete basins) for construction site/dirt controlAssembly–––––
Assembly–––––
Portable wash racks (bolted, hot-dip galvanized washpads with wastewater containment)Assembly––––hot-dip galvanized steel
Assembly–––––
Surface–––––
Surface–––––
Wash chemical production (shampoos, foams, waxes, drying agents)Surface–––––
Picking, installation, commissioning and training of the systemsAssembly–––––
Spare parts, maintenance (scheduled maintenance) and AMC for wash systemsAssembly–––––
Control upgrades, retrofits and system relocationEngineering–––––
System/site layout planning and sizing (sizing, ROI research before purchase)Engineering–––––

20 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Conveyor/Tunnel Car Wash Equipment (Gamma)KKE Wash Systems Gamma 12m Conveyor–12 m conveyor + 1 m correlator; 20–35 cars/hour; footprint min. 13 m x 6 m––
Conveyor/Tunnel Car Wash Equipment (Gamma)KKE Wash Systems Gamma 18m Conveyor–18 m conveyor + 1 m correlator (19 m total); 50–60 cars/hour––
Conveyor/Tunnel Car Wash Equipment (Gamma)KKE Wash Systems Gamma 30m Conveyor–30 m conveyor (31 m with correlator); 110–120 cars/hour––
Rollover/Trolley Car Wash MachineKKE Wash Systems KKE Speedoclean–5–6 cars/hour; 10 x 5 m––
Rollover/Trolley Car Wash MachineKKE Wash Systems KKE X1.1–8–9 cars/hour (12–13 with Selector); 10 x 5 m––
Rollover/Trolley Car Wash Machine (Friction combination)KKE Wash Systems KKE X2–10–12 cars/hour (14–15 with Selector); 10 x 5 m––
Touchless Rollover Car Wash MachineKKE Wash Systems KKE Wave–20–120 cars/hour per range page; 10 x 5 m––
Rollover with very small footprintKKE Wash Systems MagicSwing 180–very small footprint––
Gantry/Trolley Truck Wash EquipmentKKE Wash Systems KKE 504 Brush Truck Wash–6–8 trucks/hour––
Gantry/Trolley Truck Wash Equipment (Touch-free High Pressure)KKE Wash Systems KKE 503–6–8 trucks/hour; 130 lpm at 160 bar, two pumps––
Drive-Through Truck Wash MachineKKE Wash Systems KKE 501–30–60 trucks/hour––
Drive-Through Truck Wash Machine (Fleet Bus)KKE Wash Systems KKE 501 Fleet Bus Washing––––
Gantry Bus Wash Equipment (Brush)KKE Wash Systems KKE 403–6–10 buses/hour (trolley systems)––
Drive-Through Bus Wash EquipmentKKE Wash Systems KKE 501 Bus wash system–10–30 buses/hour––
Single Brush Portable Bus Wash MachineKKE Wash Systems–3–4 buses/hour––
Manual High Pressure Bus WasherKKE Wash Systems KKE Power––––
Steam Cleaner (interior cleaner)KKE Wash Systems KKE Steam––––
Tire Wash System (Drive-Through)KKE Wash Systems KKE TW600––––
Water Recycling Equipment (Basic)KKE Wash Systems W100–80–90% water recovery––
10 Gun Multidrop Self-Serve Pump SystemKKE Wash Systems 10 Gun Multidrop––––

Additional services

Water treatment / water recycling (80–90% recovery)On-site commissioning and trainingSpare parts and consumablesMaintenance contracts (AMC)Retrofit and upgrade servicesSystem relocationWash system design/planning including layoutConsulting/sizing based on throughputCleaning chemistry (shampoos, foams, waxes)

Quality

KKE Wash Systems is certified to ISO 9001 (quality) and ISO 14001 (environmental management).

EvidenceCompany
ISO 9001
ISO 14001

History

  1. 1991

    Founding of KKE Wash Systems; development and manufacture of vehicle wash systems ever since

  2. 1996

    According to the company, a bus wash system delivered in 1996 is still in operation

  3. The first machine built by KKE was a bus wash system (today KKE 403)

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