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Kühn Papierverarbeitung – Fertigung

Manufacturer of gusseted envelopes, board-back envelopes and special sleeves for the shipping sector

Kühn Papierverarbeitung Logo

Klaus Kühn GmbH & Co Papierverarbeitung KG

Berlin-Buckow (Warmensteinacher Straße 50)New on Amplifa

1972Founded
35Employees
15Production machines (in-house development)
Berlin-BuckowProduction site and administration

About Kühn Papierverarbeitung

Klaus Kühn GmbH & Co Papierverarbeitung KG is a medium-sized family company in Berlin-Buckow and has been active since 1972 as a manufacturer of gusseted envelopes, board-back envelopes and special sleeves for the shipping sector. Products manufactured include gusseted envelopes with a block-bottom design made of paper and composite material from 100 to 300 g/sqm as well as the U-Pack bubble mailer, made entirely of recycled paper and recycled board. Production takes place on 15 machines that the company develops and builds in-house; this allows individual customer requirements and custom-made products to be implemented quickly and precisely. The product range includes e-commerce shipping envelopes with a cross bottom, production with up to two hot-melt adhesive applications, flexographic printing in up to two colors, inside printing, window film, and sealing in film. The customer orientation focused on tailored packaging solutions has led to continuous growth with several plant expansions (1989/1990, 2002, 2011).

Site
Berlin
Processes
Manufacture of gusseted envelopes with block bottom, Flexographic printing in up to 2 colors, inside printing, 2 hot-melt adhesive applications with tear strip and tear-open perforation, Sealing in film (additional service), Manufacture of U-Pack bubble mailers, Application of adhesive with cover strip and tear-open perforation; optional 2nd adhesive, Development and construction of production machines in-house, Manufacture of board-back envelopes (boardbacks)
Materials
Recycled paper, Recycled board, Embossed 350 g board, 70 g recycled paper webs, Paper and composite material 100–300 g/sqm, Film (window film / sealing film), Hot-melt adhesive
Founded
1972
Employees
35
Industries
E-commerce, Mail order / packaging for the shipping sector
  1. 01

    Development and construction of own production machines

  2. 02

    Cutting and processing of paper, board and composite material

  3. 03

    Flexographic printing in up to 2 colors or inside printing

  4. 04

    Hot-melt adhesive application with tear strip and tear-open perforation

  5. 05

    Optional sealing in film

Materials and Substrates

RP

Recycled paper

Basis for bubble mailers (70 g recycled paper webs) and gusseted envelopes made of 100 % recycled paper.

RPP

Recycled board

Embossed 350 g board as the core layer of the U-Pack bubble mailer as well as for board-back envelopes.

P/V

Paper and composite material 100–300 g/sqm

Material spectrum for gusseted envelopes with block bottom.

Fol

Film (window film / sealing film)

For windows in gusseted envelopes and as an additional service for sealing.

HM

Hot-melt adhesive

For up to two adhesive applications with cover strip and tear-open perforation.

Location

Standort Berlin-Buckow

Berlin-Buckow

DE

Production site and administration

Lot size
Custom-made products and individual formats
Materials
Recycled paper, recycled board, paper and composite material 100–300 g/sqm, film, hot-melt
  • 15 production machines (own development and construction)

Products

U-Pack bubble mailer
U-Pack bubble mailerRecycled paper/board · E-commerce
E-commerce gusseted envelope
E-commerce gusseted envelopeGusseted envelope with cross bottom · Mail order
Gusseted envelope with block bottom
Gusseted envelope with block bottomGusseted envelope · Shipping sector
Gusseted envelope made of solid board
Gusseted envelope made of solid boardBoard-back envelope · Shipping sector

Inside the production

U-Pack bubble mailer
U-Pack bubble mailer
U-Pack bubble mailers as a stack
U-Pack bubble mailers as a stack
U-Pack, detail of the embossing
U-Pack, detail of the embossing
U-Pack structure
U-Pack structure
E-commerce shipping envelope with cross bottom
E-commerce shipping envelope with cross bottom
Paper processing machine
Paper processing machine
Company philosophy
Company philosophy

Industries

E-commerceMail order / packaging for the shipping sector

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of gusseted envelopes with block bottomPlastics–550 mm (format length) × 450 mm (format width) × 80 mm (gusset width)––Paper and composite material from 100 to 300 g/sqm
Flexographic printing in up to 2 colors, inside printingSurface––––Paper
2 hot-melt adhesive applications with tear strip and tear-open perforationJoining––––Paper
Sealing in film (additional service)Joining––––Paper
Manufacture of U-Pack bubble mailersPlastics–450 mm (EX format: 350 x 450 mm) × 350 mm––embossed 350 g board between two 70 g layers
Application of adhesive with cover strip and tear-open perforation; optional 2nd adhesiveJoining––––Recycled paper and board
Development and construction of production machines in-houseEngineering–––––
Manufacture of board-back envelopes (boardbacks)Plastics––––Board
Manufacture of special sleeves for the shipping sectorPlastics––––Paper, board
Custom-made products / tailored packaging solutions to customer requirementsEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Production machines (developed and built in-house)–15––Berlin-Buckow

Additional services

Development and construction of own production machinesCustom-made products / customer-specific solutionsSealing in filmFlexographic printing in up to 2 colors, inside printing2nd adhesive application for return shipping (U-Pack)

History

  1. 1972

    Foundation / market entry as manufacturer of gusseted envelopes, board-back envelopes and special sleeves for the shipping sector

  2. 1982

    Relocation to the current site in Berlin-Buckow

  3. 1989

    Company expansion (English website mentions 1990)

  4. 2002

    Company expansion and enlargement

  5. 2011

    Company expansion and enlargement

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