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Special-purpose machine builder for assembly, transfer, handling and testing technology with riveting technology, robotics and in-house engineering based in Grosspoesna near Leipzig.

KL

KLEINIG engineering GmbH & Co. KG

Grosspoesna near Leipzig (DE)New on Amplifa

1998Founded
GrosspoesnaLocation
Yaskawa GP25 6-axis robotsRobotics systems in operation

About KLEINIG engineering

KLEINIG engineering GmbH & Co. KG is a medium-sized special-purpose machine builder headquartered in Grosspoesna near Leipzig in the southern region of Saxony. The family-owned company develops and manufactures customised turnkey solutions in assembly, transfer, handling and testing technology – from simple assembly fixtures and manual workstations to semi- and fully automated systems. The value chain covers in-house development, design, electrical planning, programming, mechanical manufacturing, control cabinet construction, assembly and service. Technologies include rotary-indexing and transfer assembly systems, robot cells (Yaskawa), joining, pressing, screwdriving and rolling technology as well as orbital and radial riveting technology based on the BalTec product families Classic, Classic-HPP and Electric, complemented by marking technology and industrial image processing. Since 2012 the company has been a sales and service partner of the Swiss BalTec AG with its own technology centre. Customers come, among others, from the automotive, electrical engineering/electronics, medical technology, mechanical engineering, metal processing and precision mechanics/watchmaking industries.

Site
Großpösna
Processes
Joining technology for insertion, press-fitting and forming, Riveting technology (orbital / radial riveting technology), Orbital riveting, Rolling technology, Press technology, Screwdriving technology, Marking technology (dot peen markers, inkjet printers, marking lasers, labelling systems), Design
Materials
Special-purpose machine building / automation technology, Robotics (Yaskawa), Radial and orbital riveting technology (BalTec), Pressing and joining technology, Screwdriving technology, Marking technology, Industrial image processing, Retrofit
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1998
Industries
Automotive, Electronics/Electrical engineering, Medical technology, Mechanical engineering, Metal processing, Precision mechanics/Watchmaking industry
  1. 01

    Engineering (development, design, electrical planning)

  2. 02

    Programming (PLC/robot)

  3. 03

    Mechanical manufacturing

  4. 04

    Control cabinet construction

  5. 05

    Assembly and commissioning

  6. 06

    Service, maintenance and retrofit

Processes & Technologies

AUTO

Special-purpose machine building / automation technology

Rotary-indexing and transfer assembly systems as well as manual workstation solutions built to customer specifications.

ROB

Robotics (Yaskawa)

Handling, assembly, palletising and bin picking with 6-axis and SCARA robots including MotoLogix PLC control.

NIET

Radial and orbital riveting technology (BalTec)

Radial, orbital and rolling processes with the product families Classic, Classic-HPP and Electric, with or without process monitoring.

PRES

Pressing and joining technology

Insertion, press-fitting and forming including 3-axis press/rivet units with automatic part feeding.

SCHR

Screwdriving technology

Servo-driven screwdriver units with automatic screw feeding for high type variance.

KENN

Marking technology

Dot peen marking, inkjet printing, marking lasers and labelling systems including verification of the marking.

IBV

Industrial image processing

Part detection, type recognition, assembly inspection and optical testing including robot vision.

RET

Retrofit

Mechanical modification, control system conversions as well as dismantling, transport and reinstallation of existing systems.

Locations

Grosspoesna

DE

Headquarters with manufacturing, control cabinet construction, assembly hall, warehouse and BalTec technology centre

Materials
Steel, aluminium (design and plant engineering)
  • Yaskawa MOTOMAN GP25 6-axis robot
  • SCARA robots
  • BalTec radial riveting machines (Classic, Classic-HPP, Electric)
  • Siemens SIMATIC Step 7 / TIA
  • Beckhoff TwinCat 2 & 3
  • Pro-face GP-Pro Ex

Industries

AutomotiveElectronics/Electrical engineeringMedical technologyMechanical engineeringMetal processingPrecision mechanics/Watchmaking industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly–––––
Assembly–––––
Joining technology for insertion, press-fitting and formingJoining–––––
Riveting technology (orbital / radial riveting technology)Joining–––––
Joining–––––
Orbital rivetingJoining–––––
Rolling technologyForming–––––
Press technologyForming–––––
Screwdriving technologyJoining–––––
Marking technology (dot peen markers, inkjet printers, marking lasers, labelling systems)Surface–––––
Testing–––––
Assembly–––––
Engineering–––––
Engineering–––––
Testing–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
6-axis robotYaskawa GP25 (MOTOMAN)–––Grosspoesna
SCARA robot–––––
Radial riveting machines / riveting stations / riveting units (bench riveting machine, rivetingBalTec AG Product families Classic, Classic-HPP, Electric; multi-rivet head MRX–––Grosspoesna (own technology centre)
3-axis press/rivet unit–2––Reference: rotary indexing table assembly system
Marking laser (marking station)–––––
PLC control systemsSiemens / Beckhoff / Pro-face––––

Additional services

DesignElectrical planningProgrammingMechanical manufacturingControl cabinet constructionAssemblyDismantling, transport and reinstallation for site relocationsMaintenance and repairCalibration of process sensor technology according to DIN ISO 9000 ff.Machine safety inspection according to accident prevention regulationsService for BalTec riveting technology (after-sales service, technology centre)

Quality Management

KLEINIG engineering is certified to DIN EN ISO 9001:2015 (certification by TÜV SÜD Management Service GmbH). Process sensor technology is calibrated according to DIN ISO 9000 ff.; industrial image processing is used for assembly inspection and optical testing.

EvidenceGrosspoesna
ISO 9001

History

  1. 1998

    Foundation of KLEINIG engineering by Olaf Kleinig in Leipzig-Liebertwolkwitz as a sales agency for press and riveting technology as well as material flow solutions with transfer systems.

  2. 2004

    Move into a modern company building in the Grosspoesna-Störmthal industrial estate after establishing the business areas of design, electrical planning, mechanical manufacturing, control cabinet construction, assembly and programming.

  3. 2012

    Commencement of activities as a sales and service partner for the Swiss radial riveting machine manufacturer BalTec AG with its own technology centre.

  4. 2015

    Construction of an additional warehouse to make better use of the assembly hall.

  5. 2017

    Renaming to KLEINIG engineering GmbH & Co. KG as a family-owned company.

  6. 2018

    Ceremonial opening of a hall extension to enlarge the storage space on the occasion of the 20th company anniversary.

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