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Manufacture of rotary and plate heat exchangers as well as air humidifiers for heat recovery in ventilation and air-conditioning technology.

KL

Klingenburg GmbH

Gladbeck · Świdnica · Folkestone (Kent) · USA (production)New on Amplifa

1979Founded by Hans Klingenburg
several hundredEmployees (group, worldwide)
6-figureHeat exchangers per year
up to 8 mRotor diameter
DE, PL, USAProduction sites

About Klingenburg

Klingenburg GmbH is a medium-sized family business founded in 1979 by Hans Klingenburg and headquartered in Gladbeck, specializing in rotary heat exchangers, cross-flow plate heat exchangers and air humidifiers. The rotors are made from aluminum, stainless steel and galvanized steel; the HUgo sorption rotor is coated with the company's proprietary DekaTru zeolite coating (4A and 3A), which transfers moisture in addition to sensible heat. The group employs several hundred people worldwide, generates revenue in the double-digit millions, and produces heat exchangers in six-figure quantities annually at production sites in Germany, Poland and the USA. The products are used in ventilation and air-conditioning technology, in paint shops of the automotive and aerospace industries, on cruise ships, in data centers, and in buildings ranging from small apartments to factory halls. The company develops and builds most of its production machines and technologies itself.

Site
Gladbeck
Processes
Rotary heat exchangers – rotors for ventilation and air-conditioning technology (heat recovery), Rotary heat exchangers – rotors for paint shops (paint rotor, process energy recovery,, HUgo sorption rotor with DekaTru® zeolite coating (4A and 3A zeolite),, Rotors for data centers, Cross-flow plate heat exchangers PWT (also for temperatures up to 300°C), Air humidifiers – high-pressure humidifier CERTO, Individual design/planning of heat recovery and air humidification, ROTOR design software, Service: commissioning, maintenance, repair, modernization, workshop services,
Materials
Stainless steel, Aluminum, Galvanized steel, Zeolite 4A, Zeolite 3A
Certificates
RLT Guideline 01 software certification (Rotor 5.0.x), Eurovent ECP AARE (Air-to-Air Regenerative Heat Exchangers), Hygiene compliance test of rotary heat exchangers, AHRI Certificate of Product Ratings, Eurovent ECP AARE, RLT Guideline 01 (TÜV SÜD, ROTOR software), Hygiene compliance test (VDI 6022), AHRI Product Ratings
Founded
1979
Employees
several hundred
Industries
Ventilation and air-conditioning technology/HVAC, Automotive industry (paint shops), Aerospace, Data centers, Marine/cruise ship technology, Clinics and hospitals
  1. 01

    Engineering & design (ROTOR software)

  2. 02

    Manufacture of the heat storage masses

  3. 03

    DekaTru zeolite coating

  4. 04

    Housing and drive construction

  5. 05

    Assembly of the rotors

  6. 06

    Commissioning, maintenance & service

Materials & Processes

Al

Aluminum

Heat storage masses for rotary heat exchangers, also in paint shop rotors.

VA

Stainless steel

Corrosion-resistant version of rotors for paint shops and demanding environments.

StZ

Galvanized steel

Economical alternative for rotors and housings.

Zeo-4A

Zeolite 4A

Nanoscale coating of the HUgo sorption rotor for transferring heat and moisture.

Zeo-3A

Zeolite 3A

Coating for sorption applications with specific adsorption properties.

Sites

Gladbeck

DE

Headquarters / Production

Materials
Aluminum, stainless steel, galvanized steel, zeolite
  • Coating machines for DekaTru zeolite coating (in-house development)

Świdnica

PL

Production / Sales (Klingenburg International Sp. z o.o.)

Folkestone, Kent

GB

Sales (Klingenburg UK Ltd)

USA

US

Production

Industries

Ventilation and air-conditioning technology/HVACAutomotive industry (paint shops)AerospaceData centersMarine/cruise ship technologyClinics and hospitalsAirportsHotel and leisure buildingsFootball stadiumsCulture/concert hallsShopping mallsWaste incineration/sewage sludge drying

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Rotary heat exchangers – rotors for ventilation and air-conditioning technology (heat recovery)Surface––––Aluminum, Stainless steel, Galvanized steel
Rotary heat exchangers – rotors for paint shops (paint rotor, process energy recovery,Surface––––Stainless steel, Aluminum, Galvanized steel
HUgo sorption rotor with DekaTru® zeolite coating (4A and 3A zeolite),Surface––––Zeolite (4A, 3A)
Rotors for data centersSurface–––––
Cross-flow plate heat exchangers PWT (also for temperatures up to 300°C)Surface–––––
Air humidifiers – high-pressure humidifier CERTOSurface–––––
Individual design/planning of heat recovery and air humidification, ROTOR design softwareEngineering–––––
Service: commissioning, maintenance, repair, modernization, workshop services,Assembly–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Coating machines for DekaTru® zeolite coating (in-house development)Klingenburg (in-house development)––––

Additional services

Individual design and engineeringProprietary coating technology (DekaTru zeolite coating)Technical consulting and supportCommissioningPreventive maintenanceMaintenanceRepairModernizationWorkshop servicesSpare parts distribution (original spare parts)Service contractsTrainingAdaptation to new operating conditions

Reference customers

AudiBMWMercedes-BenzFordMANNissanOpelPeugeotRenaultSeatSkodaSuzukiToyotaVolkswagenAirbusBoeingEurocopterLufthansaCarnival CruisesCosta Cruise LineHolland American Cruise LineNorwegian Cruise LineRoyal Caribbean Cruise LineStar CruisesFederal Chancellery BerlinO2 World BerlinGewandhaus LeipzigVeltins-Arena (Schalke)Hotel Adlon

Quality & Certification

The ROTOR design software is certified by TÜV SÜD according to RLT Guideline 01; performance data is certified by Eurovent (ECP AARE) and AHRI. The hygiene compliance of the rotary heat exchangers was tested by the Hygiene Institute of the Ruhr Area, among others, according to VDI 6022.

EvidenceGladbeckŚwidnica
Eurovent ECP AARE
RLT Guideline 01 (TÜV SÜD, ROTOR software)
Hygiene compliance test (VDI 6022)
AHRI Product Ratings

History

  1. 1979

    Foundation of the company by Hans Klingenburg.

  2. 2005

    Granting of the Eurovent certificate for regenerative air-to-air heat exchangers.

  3. 2012

    Delivery of 24 large rotors (HUgo sorption rotor) for the Shamiya construction project in Mecca.

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